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CoolBot Walk-in Cooler, Construction Manual

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CoolBot Walk-in Cooler Construction Manual Download Page 19

 

 

 

 

PHONE: 888-871-5723 

 

 

[email protected] 

 

2018 © Store It Cold, LLC. 

Rev 2018-9a 

All Rights Reserved.  

INSTALLATION OF OUTDOOR PACKAGE 

(OUTDOOR UNITS ONLY) 

YOUR WALK-IN COOLER PANELS, DOOR, SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT 

DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL. 

Electrical Installations should be done AFTER your outdoor membrane 

has been installed. 

Outdoor units that will be exposed to rain and snow have been ship with an A/C hood, a roof 
membrane and a hardware kit as part of your outdoor package. 

 
Install the A/C hood before your roof membrane

. 

 
Included items of your outdoor package: 
 

1.

 

A/C hood 

2.

 

Roof Membrane 

–

 pre-cut about 1 ft larger on each side 

3.

 

Aluminum Flat Bars - predrilled 

4.

 

Installation Hardware: 

a.

 

Flat Bar Anchors (S/S or hex metal screws) 

b.

 

Truss-Plate Anchors (black long screws)  

5.

 

Truss Plates (only to be used in coolers with a side equal or greater than 10 ft) 

 
RAIN HOOD (OUTDOOR UNITS ONLY) 

Align the top edge of the hood no more than 2

”

 below the horizontal joint in between the 

ceiling panel and the wall panel. Make 

sure it’s center in position with respect to the A/C

 

opening. Screw in place with the self-drilling metal screws. 

 

 

 

Summary of Contents for Walk-in Cooler

Page 1: ...PHONE 888 871 5723 SUPPORT STOREITCOLD COM 2018 Store It Cold LLC Rev 2018 9a All Rights Reserved COOLER CONSTRUCTION GUIDE ...

Page 2: ... will be provided with shipment information and estimated delivery times Our Walk In enclosure manufacturer and our A C supplier take every precaution for safe arrival but their responsibility ceases when shipment is turned over to the carrier The walk in cooler will be transported and delivered on a semi truck The receiver will be responsible for providing appropriate access to the delivery vehic...

Page 3: ...If concealed loss or damage is discovered later notify your Store It Cold representative and submit pictures of the damage IMPORTANT AIR CONDITIONER INSPECT A C IMMEDIATELY UPON ARRIVAL FOR DAMAGE LOOK FOR TEARS OR CUTS OR ANY VISIBLE DAMAGE ON THE BOX ONCE THE A C HAS BEEN UNLOADED AND BEFORE YOU SIGN THE RECEIPT IF THERE IS ANY NOTICEABLE DAMAGE REFUSE THE DELIVERY AND CONTACT US IMMEDIATELY TO ...

Page 4: ...t shall SIC be liable for loss of use revenue or profit or for any other indirect incidental special or consequential damage including but not limited to food spoilage or product loss SIC expressly disclaims and makes no warranties express or implied as to the condition design utility quality adequacy or capacity with respect to any standard or non standard product including without limitations an...

Page 5: ...tioner A C to do something it was not originally designed to do and that these inherent hazards cannot be ameliorated mitigated or obviated while still maintaining the essential functionality of the CoolBot User accepts all responsibility in the use of and monitoring of the CoolBot and A C User assumes all risk of loss of property or product due to improper functioning of the CoolBot or A C User a...

Page 6: ...ALK IN COOLER PANELS DOOR SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL Having a SUCCESSFUL INSTALLATION begins with having a level floor If the floor is not level it will be necessary to install shims under each floor panel cam lock If the Walk in does not have Floor Panels then install shims under the Walk in s Vinyl screed A minimum of 2 c...

Page 7: ...small holes on the right side of the panel Insert the Hex Wrench provided with your Installation package and after the panels have been carefully aligned turn approximately of a full turn until panels are securely locked together DO NOT OVERTGHTEN It will strip the Hex hole and damage the mechanism DO NOT drive the Hex Wrench with a hammer as this can damage the lock This locking mechanism is reve...

Page 8: ...OOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL 1 Set the floor panels according to the Set up drawing included in your documentation All panels have labels and are identified in the Set up drawing 2 Make sure that all floor panels are level If not using shims under cam locks of the floor panels around the outside edge is suggested to level the floor ...

Page 9: ...tely of a full turn and repeat until all floor panels are securely locked together 4 Begin with two corner panels Usually the left back corner is a good place to start Make sure that the top of each wall adjacent panel is flush with each other Use the wrench to secure the wall panels to the floor and then lock the wall panels together to start the wall Check for alignment to make sure the panels a...

Page 10: ...k for alignment making sure panel is flush on all sides and on top with the adjacent panels and floor 6 Repeat this procedure with each wall panel working your way around the perimeter of the cooler in a clockwise fashion 7 When installing the Door panel DO NOT REMOVE THE DOOR FROM DOOR FRAME Follow the same recommendations as when installing the wall panels Door frame panel must be LEVEL and PLUM...

Page 11: ...other Check with 4 straight edge across door face at bottom of doorway Frame legs are parallel and not spread out Opening width at bottom of doorway to match width at top of doorway Adjust door closer per instruction manual Verify function of door locks and emergency release when door is locked Door sweep lightly drags on floor when opening closing door 8 Proceed to install the rest of the wall pa...

Page 12: ...last check around your box to make sure all surfaces are flush and the top edges of the walls are all level 10 Select the first ceiling panel from your Set up drawing and place it on the corresponding side of the cooler indicated in the drawing Ensure that it sits properly on all the tongue and groove edges and that it is flush with the corners and walls on the outside ...

Page 13: ...l to the wall panels using the Hex Wrench 12 Proceed with the next adjacent ceiling panel marked in your drawing making sure that it sits properly on all the tongue and groove edges and that it is flush with the corners and walls on the outside Lock the panel to the adjacent panel first and then lock the panel to the walls ...

Page 14: ...d flush Check your door for correct operation Open your door less than 90 and let it close by itself Make sure it closes freely and makes a good seal with the frame Ensure the door does not hit or rub against any parts of the frame A door that is not closing properly is usually the result of unlevel set up and or improper installation Please unlock the necessary panels and correct positioning and ...

Page 15: ... with the plastic buttons provided in the installation kit Use a plastic or regular hammer to gently tap them in place If the plastic button is falling because the hole was bored a bit bigger you can use a small amount of silicone on the back of the button to keep the plastic cover in place 16 Enclosure Set up finished ...

Page 16: ... with NO floor will NOT have threshold Across the bottom of each door opening is a stainless steel threshold Secure the threshold by using self drilling screws and by screwing them into the floor panel illustration 1 Some thresholds may overhang in a 90 angle to the front Ensure you fasten that side as well to the front side of the floor panel illustration 2 ...

Page 17: ... lines NOTE Leave the vinyl screed loose until the walk in is assembled DO NOT anchor to the floor NOTE The vinyl screed might have to be cut as all pieces are not cut to measure from the factory Use a miter saw or a hand saw to cut the screeding 3 Begin with two corner panels Usually the left back corner is a good place to start Stand the wall panels inside the screed making sure they sit correct...

Page 18: ...panel is flush on all sides and on top with the adjacent panels 5 Install shims under vinyl screed corners and across as needed to ensure support panel joints and levelness of panels and walls across the top 6 Follow the rest of the steps as mentioned in INSTALLATION OF A WALK IN WITH FLOOR OPTION from step 6 inclusive through 16 ...

Page 19: ...dware kit as part of your outdoor package Install the A C hood before your roof membrane Included items of your outdoor package 1 A C hood 2 Roof Membrane pre cut about 1 ft larger on each side 3 Aluminum Flat Bars predrilled 4 Installation Hardware a Flat Bar Anchors S S or hex metal screws b Truss Plate Anchors black long screws 5 Truss Plates only to be used in coolers with a side equal or grea...

Page 20: ...on the membrane and secure to the wall by installing the metal trimming provided Screw the metal trimming to the front side using the self drilling hex sheet metal screws provided in your installation kit IMPORTANT Make sure the trim is level and below the seam in between the wall panel and the ceiling panel It s important that this seam stays under the membrane 3 Repeat the same process for the b...

Page 21: ...s not necessary 6 Caulk with silicone the top edge of the trimming bars for added protection 7 Your cooler is now set up for outdoor use MEMBRANE INSTALLATION IF YOUR COOLER IS 2 FROM A WALL MEMBRANE INSTALLATION ON LARGE COOLERS ONE SIDE MEASURING 10FT OR MORE 1 Extend your membrane on the roof of your walk in with the soft smooth semi glossy textured side UP overlapping seams DOWN Ensure that it...

Page 22: ... Use the black long screws provided 3 Roll back the membrane from the other end to about half way or more This will allow for easy pulling on the membrane to make it taut when securing to the ceiling with the anchors TRUSS PLATES 4 Making sure that the membrane is taut and straight install your second anchor TRUSS PLATE in the middle of the ceiling in line with the first anchor Secure a third one ...

Page 23: ...are screwing a new row of anchors 8 Starting at the front of the cooler pull down on the membrane and secure to the wall by installing the metal trimming provided Screw the metal trimming to the front side using the self drilling hex sheet metal screws provided in your installation kit IMPORTANT Make sure the trim is level and below the seam in between the wall panel and the ceiling panel It s imp...

Page 24: ...stall the trimming at the same level as you did on the front and back to remain constant around the perimeter of the cooler Work your way from front to back as you pull down tight and secure 11 After the membrane has been correctly installed and secured to the sides of your cooler you can trim with a utility knife the excess fabric below the trim if desired This will give a cleaner and more profes...

Page 25: ...O NOT stand the box or the A C unit on the side back or front DO NOT discard any of the contents inside the box 2 Once your unit is out of the box remove the 4 screws which fasten the cabinet at both sides and back 3 Slide the unit from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet 4 Carefully insert the A C cabinet on the pre cut hole from the inside of...

Page 26: ... unit inside the cabinet 7 Do not install the front cover of the A C at this point 8 You can use the foam strips provided with your A C unit to fill the gaps on the wall in between the A C opening and the cabinet A great alternative is to use refrigeration pipe insulation available at hardware stores looks like a pool noodle but black and cut in strips Insert the strips into the gaps to seal the s...

Page 27: ...ICAL INSTALLATION IMPORTANT The enclosure does not have any predrilled access holes or electrical hookups from the factory Electrical installation for your cooler SHOULD be performed by a qualified electrician to ensure correct power supply wiring and compliance with local codes Required Connections Cooler Door CoolBot A C 6 x 6 120V 120V 120V 8 x 8 120V 120V 120V 8 x 12 120V 120V 230V 10 x 14 120...

Page 28: ... 50 60Hz single phase connection is required on the back or sides to supply power to the CoolBot Digital controller LIGHT SWITCH AND LIGHT FIXTURE Your Cooler may have one of these two types of switches Kason 1967 2 Kason 1967 3 INDOOR Cooler ONLY INDOOR or OUTDOOR Cooler OPERATION Turn on off switch Depress red rocker switch 1967 2 or touch yellow button 1967 3 Depending on temperature of room wi...

Page 29: ...PHONE 888 871 5723 SUPPORT STOREITCOLD COM 2018 Store It Cold LLC Rev 2018 9a All Rights Reserved ELECTRICAL WIRING FOR 1967 2 ELECTRICAL WIRING FOR 1967 3 ...

Page 30: ...ild soap wipe dry after cleaning Do not wash down or spray the inside of the walk in with water Clean the fins of your A C following the instructions on page 15 DIRTY FINS of your COOLBOT INSTRUCTIONS MANUAL AND TROUBLESHOOTING GUIDE 3 PERIODIC INSPECTIONS Inspect the door gasket for wear and make sure it seals tight against the Stainless Steel trim of the frame Replace gaskets if worn or torn Ins...

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