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9

W415-0318 / 03.05.09

2.2.1   

OUTSIDE: Slip the one end of a liner a minimum of 2" over the collar of the 

           air terminal. Secure using 3 screws. Then seal the joint and screw heads 
           with high temperature sealant. Repeat with the other liner to the exhaust 
           collar of the terminal.

           NOTE: Connect the supplied 3' of stainless steel 

fl

 ex liner to the 

           exhaust liner (already attached to the terminal) using the coupler 
           (also supplied). Secure and seal before dropping down the 
           chimney. 

2.2.2

   Gently stretch the liners to the required lengths and insert into the 

           chimney. Place the terminal onto the top of the chimney cap and fi t 
           the fl ashing plate to suit.  Make weather tight by sealing with caulking 
           (not supplied) and fasten to the chimney with screws and plugs 
           (not supplied).

2.2.3   NOTE:

 

If there is not enough ceiling height between the 

fi

 replace and 

           the insert to allow the 

fl

 ex liner connection on the top of the unit to be 

           made, see 2.2.4. 

           If there is enough ceiling height, connect the 3" stainless steel fl ex liner to 
           the exhaust collar closest to the top front on the unit. Connect the intake 
           fl ex liner to the remaining rear collar. Secure and seal.

2.2.4

   Both the log support and the back wall must be removed in 

           order to gain access to the vent connection assembly. 
           Both the back wall and log support are detached by removing 
           the 12 perimeter screws of the back wall and the 3 screws 
           located at the back of the log support. Remove the vent 
           connection assembly. 

NOTE: The vent connection 

           assembly collars are not speci

fi

 c until the stainless 

           steel 

fl

 ex liner has been attached to one side. This 

           now designates the side as exhaust. The exhaust 
           collar must be positioned closest to the front 
           opening of the insert. Secure and seal the 

fl

 ex liners.

2.2.5

   To reinstall the vent connection assembly, reach in  

           through the insert and manoeuvre the vent connection 
           assembly through the opening in the fi rebox top. Take 
           care not to damage the gasket. Secure the assembly 
           using the four studs and ¼-20 
           hex nuts. 

2.2.6 

  Reinstall the back wall, followed  

           by the log support, using the 
           perimeter screws removed in 
           2.2.4. The insert may now be
           pushed into its fi nal position 
           inside the wood burning fi replace.
           Secure the insert to the fi replace 
           using perforated strapping attached to the two securing holes on 
           either side of the unit as shown. We recommend that the trim be 
           installed before the unit is placed into its fi nal position.

ALUMINUM

FLEX LINER

COUPLER

STAINLESS

STEEL

FLEX LINER

FIGURE 2.2.2

FIGURE 2.2.4a

BACK WALL

LOG SUPPORT

FIGURE 2.2.4b

VENT CONNECTION

ASSEMBLY

FIGURE 2.2.5

VENT 
CONNECTION
ASSEMBLY

FIGURE 2.2.6a

2" OVERLAP

SEALANT

HI-TEMP

VENT
CONNECTION
ASSEMBLY

FIGURE 2.2.1

FLASHING 

PLATE

2" 

OVERLAP

SEALANT 

HI-TEMP

EXHAUST

INTAKE

SECURING 

HOLES

FIGURE 2.2.6b

Summary of Contents for CDI-44N

Page 1: ...tructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier SAFETY INFORMATION CERTIFIED...

Page 2: ...NUM EXTRUSION TRIM KIT INSTALLATION 11 3 2 LOG PLACEMENT 12 3 3 GLOWING EMBERS 13 3 4 DOOR INSTALLATION 13 3 5 MINIMUM MANTEL CLEARANCE 14 4 0 OPERATION 15 4 1 REAR BURNER CONTROL 16 5 0 MAINTENANCE 1...

Page 3: ...ents burners and circulating blower and its passageway in the heater and venting system are kept clean The heater and its venting system should be inspected before use and at least annually by a quali...

Page 4: ...ers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcela...

Page 5: ...AUST 3 5 20 30 21 22 27 52 1 8 42 ALUMINUM TRIM 52 1 8 33 ALUMINUM TRIM 3 SIDED BACKER PLATE FRONT VIEW 4 SIDED BACKER PLATE FRONT VIEW TOP VIEW FIGURE 1 2a FIGURE 1 2b FIGURE 1 2c FIGURE 1 2e FIGURE...

Page 6: ...disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping syst...

Page 7: ...ace prefabricated or masonry only The minimum fireplace opening size in which the heater is to be installed is HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches The minimum allowable chimney flue size...

Page 8: ...chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and...

Page 9: ...and log support are detached by removing the 12 perimeter screws of the back wall and the 3 screws located at the back of the log support Remove the vent connection assembly NOTE The vent connection a...

Page 10: ...not bent or kinked Check for gas leaks by brushing on a soap and water solution For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient locat...

Page 11: ...If this unit is being installed into an existing wood burning zero clearance fireplace then be aware of this precaution Any circulation air opening may be covered with material but not sealed The inse...

Page 12: ...NG PIN LOCATING PIN B A C D The rear log should be centred on the log support and rest against the rear wall Log 3 rests against the far left grate post and onto the locating pin on the centre support...

Page 13: ...Use only certified glowing embers and PHAZERTM logs available from your Continental dealer FIGURE 3 4 1 3 4 1 Insert the tool supplied which is located behind the left side trim into spring loaded do...

Page 14: ...NIMUM MANTEL CLEARANCE This can vary according to the mantle depth Use the graph to help evaluate the clearance needed FIGURE 3 5b FIGURE 3 5a 0 4 14 3 5 H E I G H T M A N T E L MANTEL DEPTH 13 12 15...

Page 15: ...off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s...

Page 16: ...ory If ignition takes longer consult yourAuthorized dealer distributor 5 0 7 Check that the door gasketing is not broken or missing Replace if necessary The Continental gas fireplace insert comes stan...

Page 17: ...Reinstall the fire viewing door 6 0 7 Turn the gas supply and electricity back on Drywall dust will penetrate into the blower bearings causing irreparable damage and must be prevented from coming int...

Page 18: ...TTING 2 3 LINER SYSTEM FRONT REAR NG 1 8 1 4 LP 1 4 5 8 AIR SHUTTER SETTING This unit is approved for use with a 2 liner for air intake and a 3 liner for exhaust For best performance how ever it is re...

Page 19: ...ne Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that...

Page 20: ...age or personal injury This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd WARNING COMPONENTS REF NO PART NO D...

Page 21: ...FLEX LINER X 3 31 W175 0204 3 COUPLER 32 W010 0888 VENT CONNECTION ASSEMBLY 33 W290 0076 VENT CONNECTION ASSEMBLY GASKET 46ACCESSORIES46 REF NO PART NO DESCRIPTION 37 W690 0001 MILLIVOLT THERMOSTAT 38...

Page 22: ...22 W415 0318 03 05 09 20 40 43 44 42 1 5 8 7 6 45 22 2 11 3 46 47 12 15 18 16 17 13 14 32 34...

Page 23: ...n Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve Turn up the pilot flame Replace pilot assembly Clean thermopile connection tot he valve Reconnect Replace thermopile...

Page 24: ...ctrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn Check that the manual valve is turned on Check the pilot orifice for blockage Replac...

Page 25: ...18 03 05 09 TP SERVICE HISTORY 10 0 SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns D...

Page 26: ...26 W415 0318 03 05 09 TP NOTES 11 0 NOTES...

Page 27: ...27 W415 0318 03 05 09...

Page 28: ...28 W415 0318 03 05 09...

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