Continental Fireplaces CDI-44N Installation And Operating Instructions Manual Download Page 16

16

W415-0318 / 03.05.09

5.0 MAINTENANCE

6.0 REPLACEMENT BLOWER INSTALLATION

TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE INSERT!
CAUTION:

 Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and 

dangerous operation. Verify proper operation after servicing. This insert and its venting system should be inspected 
before use and at least annually by a qualifi ed service person. The fi replace area must be kept clear and free of 
combustible materials, gasoline or other fl ammable vapours and liquids. The fl ow of combustion and ventilation air 
must not be obstructed.

5.0.1

   In order to properly clean the burner and pilot assembly, remove the logs exposing both assemblies.

5.0.2

   Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by 

           vacuuming or brushing, at least once a year.

5.0.3

   Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not 

           burning properly.

5.0.4

   Check to see that the pilot fl ame is large enough to engulf the thermocouple on one leg and reaches toward the 

           burner on the other leg.

5.0.5

   Replace the cleaned logs.

5.0.6

   Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. 

             A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Authorized dealer/distributor.

5.0.7

 Check that the door gasketing is not broken or missing. Replace if necessary.

The Continental® gas fi replace insert comes standard with a blower, a heat sensor, variable on/off speed con-
trol and a power cord. Because the blower is thermally activated, when turned on, it will automatically start ap-
proximately 15 minutes after lighting the fi replace and will run for approximately 30 minutes after the fi replace 
has been turned off. Use of the fan increases the output of heat. Air, drawn in through the lower slot, is driven 
up the back of the fi rebox, and exhausted as hot air through the upper slot.

6.0.1

   Turn off the electrical power and the gas supply to the fi replace insert. 

6.0.2   

Remove the fi re viewing door. Remove the logs, 

           log support and back wall.

6.0.3   

Remove the blower 

           access door held on 
           with 10 screws. 
           Replace the blower 
           access door gasket 
           when changing the 
           blower.

black

white

red

SPEED
CONTROL
SWITCH

BLOWER

THERMAL DISC

FIGURE 6.0

BLOWER 

ACCESS 

DOOR

SHOWN WITH LOG SUPPORT AND BACK WALL REMOVED.

FIGURE 6.0.3

4.1  REAR BURNER CONTROL

Rear burner 

control knob

The purpose of the rear burner is to increase heat output or BTUs of the unit and will 
only operate when the main burner is functioning. To turn the rear burner on, simply 
depress the burner control knob (located in the valve compartment at the left hand 
side below the piezo ignitor) and rotate the knob counter-clockwise to 'high'. 
In order to achieve maximum turn down rate, the rear burner must be turned off.

FIGURE 4.1

Summary of Contents for CDI-44N

Page 1: ...tructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier SAFETY INFORMATION CERTIFIED...

Page 2: ...NUM EXTRUSION TRIM KIT INSTALLATION 11 3 2 LOG PLACEMENT 12 3 3 GLOWING EMBERS 13 3 4 DOOR INSTALLATION 13 3 5 MINIMUM MANTEL CLEARANCE 14 4 0 OPERATION 15 4 1 REAR BURNER CONTROL 16 5 0 MAINTENANCE 1...

Page 3: ...ents burners and circulating blower and its passageway in the heater and venting system are kept clean The heater and its venting system should be inspected before use and at least annually by a quali...

Page 4: ...ers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcela...

Page 5: ...AUST 3 5 20 30 21 22 27 52 1 8 42 ALUMINUM TRIM 52 1 8 33 ALUMINUM TRIM 3 SIDED BACKER PLATE FRONT VIEW 4 SIDED BACKER PLATE FRONT VIEW TOP VIEW FIGURE 1 2a FIGURE 1 2b FIGURE 1 2c FIGURE 1 2e FIGURE...

Page 6: ...disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping syst...

Page 7: ...ace prefabricated or masonry only The minimum fireplace opening size in which the heater is to be installed is HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches The minimum allowable chimney flue size...

Page 8: ...chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and...

Page 9: ...and log support are detached by removing the 12 perimeter screws of the back wall and the 3 screws located at the back of the log support Remove the vent connection assembly NOTE The vent connection a...

Page 10: ...not bent or kinked Check for gas leaks by brushing on a soap and water solution For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient locat...

Page 11: ...If this unit is being installed into an existing wood burning zero clearance fireplace then be aware of this precaution Any circulation air opening may be covered with material but not sealed The inse...

Page 12: ...NG PIN LOCATING PIN B A C D The rear log should be centred on the log support and rest against the rear wall Log 3 rests against the far left grate post and onto the locating pin on the centre support...

Page 13: ...Use only certified glowing embers and PHAZERTM logs available from your Continental dealer FIGURE 3 4 1 3 4 1 Insert the tool supplied which is located behind the left side trim into spring loaded do...

Page 14: ...NIMUM MANTEL CLEARANCE This can vary according to the mantle depth Use the graph to help evaluate the clearance needed FIGURE 3 5b FIGURE 3 5a 0 4 14 3 5 H E I G H T M A N T E L MANTEL DEPTH 13 12 15...

Page 15: ...off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s...

Page 16: ...ory If ignition takes longer consult yourAuthorized dealer distributor 5 0 7 Check that the door gasketing is not broken or missing Replace if necessary The Continental gas fireplace insert comes stan...

Page 17: ...Reinstall the fire viewing door 6 0 7 Turn the gas supply and electricity back on Drywall dust will penetrate into the blower bearings causing irreparable damage and must be prevented from coming int...

Page 18: ...TTING 2 3 LINER SYSTEM FRONT REAR NG 1 8 1 4 LP 1 4 5 8 AIR SHUTTER SETTING This unit is approved for use with a 2 liner for air intake and a 3 liner for exhaust For best performance how ever it is re...

Page 19: ...ne Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that...

Page 20: ...age or personal injury This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd WARNING COMPONENTS REF NO PART NO D...

Page 21: ...FLEX LINER X 3 31 W175 0204 3 COUPLER 32 W010 0888 VENT CONNECTION ASSEMBLY 33 W290 0076 VENT CONNECTION ASSEMBLY GASKET 46ACCESSORIES46 REF NO PART NO DESCRIPTION 37 W690 0001 MILLIVOLT THERMOSTAT 38...

Page 22: ...22 W415 0318 03 05 09 20 40 43 44 42 1 5 8 7 6 45 22 2 11 3 46 47 12 15 18 16 17 13 14 32 34...

Page 23: ...n Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve Turn up the pilot flame Replace pilot assembly Clean thermopile connection tot he valve Reconnect Replace thermopile...

Page 24: ...ctrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn Check that the manual valve is turned on Check the pilot orifice for blockage Replac...

Page 25: ...18 03 05 09 TP SERVICE HISTORY 10 0 SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns D...

Page 26: ...26 W415 0318 03 05 09 TP NOTES 11 0 NOTES...

Page 27: ...27 W415 0318 03 05 09...

Page 28: ...28 W415 0318 03 05 09...

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