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glass burner valve train assembly

 

 

 

Items may not appear exactly as illustrated 

 

Ref. No.  Part number 

Description 

Stocked 

 

Ref. No. 

Part number 

Description 

Stocked 

W432-0103 

Gas manifold 

 

W585-0790-SER  Pilot shield 

 

W456-0037 

Burner orifice #37 (NG) 

Yes 

10 

W010-3024 

Pilot assembly (NG) 

Yes 

W456-0052 

Burner orifice #52 (P) 

Yes 

10 

W010-3024 

Pilot assembly (P) 

Yes 

W290-0157 

Manifold gasket 

Yes 

11 

W080-1304-SER  Pilot bracket 

 

W105-0001 

Bushing 

 

12 

W035-0337-SER  Valve train base 

 

W010-1985 

Wire harness assembly 

Yes 

13 

W200-0456 

Valve access cover 

 

W190-0072 

Control board 

Yes 

14 

W290-0247 

Valve access gasket 

Yes 

W080-1366 

Valve bracket 

 

15 

W175-0311 

3/8” Flex connector 

 

W725-0065 

Valve (NG) 

Yes 

16 

W175-0217 

Flex connector c/w valve 

Yes 

W725-0066 

Valve (P) 

Yes 

 

 

9

190 

1

11

1

12

1

13

1

13

5

1

13

6

1

13

7

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me

nts

 

  

EN

 

 

58

 

W
4

1

5

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4

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.1

8

 

Summary of Contents for CBHD4PGN

Page 1: ...E OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicini...

Page 2: ...gnition Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barri...

Page 3: ...to the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Carbon monoxide poisoning may lead to death earl...

Page 4: ...BHD4ST 23 peninsula CBHD4P 23 venting installation 24 horizontal installation 25 vertical installation 25 using flexible vent components 26 horizontal air terminal installation 27 vertical air termina...

Page 5: ...Natural Gas Propane Altitude FT 0 4 500 0 4 500 Max Input BTU hr 30 000 30 000 Max Output BTU hr 23 000 23 000 Min Inlet Gas Supply Pressure 4 5 w c 11mb 11 w c 27mb Max Inlet Gas Supply Pressure 13 w...

Page 6: ...le for use with other gases unless a certified kit is used The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warm...

Page 7: ...ess the unit is a direct vent sealed combustion product The installation must conform with local codes or in absence of local codes the National Gas and Propane Installation Code CSA B149 1 in Canada...

Page 8: ...TRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTUR S LES SITES ET LES COMMUNAUT S ANS I NFPA 501A THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES IF ANY IF NONE FOLLOW T...

Page 9: ...34 3 16 868mm 38 1 4 841mm 2 1 16 53mm RIGHT SIDE LEFT SIDE 43 1 4 1099mm 7 9 16 192mm GAS INLET 7 9 16 192mm ELECTRICALINLET 8 203mm 5 127mm 25 1 8 638mm 12 13 16 325mm SAFETY BARRIER 34 3 16 868mm...

Page 10: ...minal locations as set out in this manual apply to all vent systems and must be adhered to For Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent and Metal Fab follow the installation proc...

Page 11: ...ewalk or paved driveway which is located between two single family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunc...

Page 12: ...rizontal run must be kept to a maximum of 20 feet 6m If a 20 foot 6m horizontal run is required the appliance must have a minimum vertical rise off the appliance of 57 144 8cm When terminating vertica...

Page 13: ...length is 12 30 5cm 10 3 1m for a fireplace and 8 2 4m for a stove MIN TO GRADE 24 61cm MIN REGARDLESS OF HORIZONTAL VENT LENGTH 38 1 4 97 2cm reduced vent clearance to combustibles The minimum clear...

Page 14: ...quirements EN 3 3 converting from 5 8 to 4 7 venting 2 X3 3 4 X3 5 6 X3 Use Mill Pac to seal adapter to the appliance collars Ue Mill Pac to seal adapter to the appliance collars Use Mill Pac to seal...

Page 15: ...29mm O Clearance to windows or doors that open C 12 30 5cm 12 30 5cm Clearance to permanently closed windows D 18 45 7cm 18 45 7cm Vertical clearance to ventilated soffits located above the terminal w...

Page 16: ...8 The first 90 offset has a zero value and is shown in the formula as 90 The first 45 and offset have a zero value and is shown in the formula as 45 and 90 respectively or 135 when combined for 45 ex...

Page 17: ...ents acceptable values for HT and HT For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet 12 2m Example V1 8 FT 2 4m VT V1 8 F...

Page 18: ...g more than two 90 elbows the following formulas apply Formula 1 HT 4 2VT Formula 2 HT VT 24 75 feet 7 5m Example V2 1 5 FT 0 5m VT V1 V2 4FT 1 2m 1 5FT 0 5m 5 5 FT 1 7m H2 1 FT 0 3m H3 1 FT 0 3m H4 1...

Page 19: ...T For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet 12 2m Example V1 5 FT 1 5m V2 10 FT 3 1m VT V1 V2 5 FT 1 5m 1...

Page 20: ...4 1m HT VT 13 4FT 4 1m 2 5FT 0 8m 15 9FT 4 8m Formula 1 HT 3VT 3VT 3FT 0 9m x 2 5FT 0 8m 7 5FT 2 3m 13 4 FT 4 1m 7 5 FT 2 3m Since this formula is not met this vent configuration is unacceptable Form...

Page 21: ...i e drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity Do not notch the framing around the appliance...

Page 22: ...ming CBHD4P A MIN 22 1 8 56 2cm MAX 24 1 8 61 3cm B MIN 42 1 2 108cm MAX 43 1 2 110 5cm 46 1 2 118cm All framing dimensions are based on the finishing material supports position Framing may change dep...

Page 23: ...ing 50 11 3 4 298mm Firestop 2 51mm 127cm minimum enclosure 38 1 4 97 2cm SAFETYBARRIER 43 109 2cm minimum rise 6 152mm minimum wall peninsula CBHD4P 45 114 3cm 3 76mm Combustible Non combustible Bric...

Page 24: ...may allow vent to sag and separate Use vent run supports and connect vent sections per installation instructions Risk of fire do not allow loose materials or insulation to touch the vent pipe Remove...

Page 25: ...ving to cut them Use a plumb bob to line up the center of the openings A vent pipe shield will prevent any materials such as insulation from filling up the 1 25mm air space around the pipe Nail header...

Page 26: ...supplied However the high temperaturesealantW573 0007 Mill Pac not supplied mustbe used onthe joint connecting the innerflex pipeand the exhaust flue collar Use only approved flexible vent pipe kits...

Page 27: ...crews Seal using red RTV silicone W573 0002 not supplied C Insert the vent pipes through the firestop maintaining the required clearance to combustibles Holding the air terminal letteringinanupright r...

Page 28: ...nector is properly centered within the flashing giving a 3 4 19mm margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking...

Page 29: ...L2 WHITE electronic wiring diagram Ensure that the transformer is plugged into the receptacle note WARNING Do not use this appliance if any part has been under water Call a qualified service technicia...

Page 30: ...ve your battery housing to install the batteries this will be located in the control compartment as shown below D Install the four AA batteries ensure the positive and negative ends correspond with th...

Page 31: ...pliance Place near the IPI board If the backup is used it must be connect to this 6 volt battery pack supplied This appliance comes equipped with a battery back up If this backup is used install 4 AA...

Page 32: ...s designed to accept a 1 2 13mm gas supply Without the connector it is designed to accept a 3 8 9 5mm gas supply The appliance is equipped with a manual shut off valve to turn off the gas supply to th...

Page 33: ...tab Once the nailing tab is in the desired location and secure using an appropriatefastener Additional fasteners may be installed 8 0 nailing tab installation Nailing tabs are provided as part of the...

Page 34: ...UMAGE QUI ALLUME AUTOMATIQUEMENT LA VEILLEUSE NE TENTEZ PAS D ALLUMER LA VEILLEUSE MANUELLEMENT B AVANT DE FAIRE FONCTIONNER RENIFLEZ TOUT AUTOUR DE L APPAREIL POUR D CELER UN ODEUR DE GAZ RENIFLEZ PR...

Page 35: ...reinstall the safety screen Ensure it is installed correctly The two screws removed from the shipping bracket vent shield MUST be replaced note 10 0 finishing Risk of fire Never obstruct the front op...

Page 36: ...uring screws from the top and bottom of the end screen retainer refer to Figure 1 B Pull the safety barrier forward and out from the appliance refer to Figure2 FIG 1 FIG 2 One of the main safety barri...

Page 37: ...the door forward and out of the bottom door retainer E Reverse this process to install the door FIG 1 FIG 2 LATCHES IMPORTANT Once latches areengaged test that the door is secure and will not fall fo...

Page 38: ...steps 6 screws control panel removal A Remove the main safety barrier see main safety barrier removal installation section B Remove the panel cover using the two finer holes lift it up and away from...

Page 39: ...a dry butt joint to be installed using a two part mortar with an acrylic latex additive such as Mapei Kerabond Kerlastic to allow for slight movement in the normal operation of the appliance If grout...

Page 40: ...le board has been installed Loosen the 8 screws on each finishing support Adjust the finishing support to the desired position B SIDE VIEW A 1 1 2 38mm MAX 1 2 13mm MIN Peninsula models have one end s...

Page 41: ...are applied The minimum enclosure volume must be increased by no less than the volume of the recess This adjustment can be made by increasing any or all of the height width and depth of the enclosure...

Page 42: ...ns are desired increase the clearance to the sides bottom and top by 2 50 8mm for every additional 1 25 4mm of projection If using an optional surround the same rule applies starting from the top of t...

Page 43: ...igure 2 Place one pin into the middle of log 2 Fig 2 4 Place log 3 onto the pin located in log 2 and let it rest on log 2 as shown in Figure 3 and in the left side view below Place another pin into lo...

Page 44: ...f the right side log support Fig 10 Place one pin into log 1 Fig 10 12 Place log 11 onto the pin located in log 1 and let it rest on the right end log support Fig 11 13 Place charcoal lump 12 onto the...

Page 45: ...t and sides of the log support in a realistic manner Fine dust found in the bottom of the bag should not be used charcoal lumps Place the lumps in front of the logs in a realistic manner taking care n...

Page 46: ...1 2 13mm LOGO Clean the glass media prior to installation Before applying the cleaned glass ensure that it is dry Do not change or substitute the glass media material provided with this appliance If r...

Page 47: ...ng pilot is located in the control compartment Using your finger flip the switch up for standing pilot or down for intermittent pilot ignition INSTALLER NOTE Some jurisdictions may prohibit the use of...

Page 48: ...5 17 4mb minimum 11 2mb 13 minimum 11 32 4mb minimum 27 4mb Outlet 3 5 8 7mb 10 24 9mb venturi adjustment Maximum inlet pressure not to exceed 13 This appliance has an air shutter that has been facto...

Page 49: ...m a visual check of the pilot and burner flames Compare them to the 3 8 1 2 9 5mm 12 7mm ELECTRODE FLAME SENSOR PILOT BURNER illustration provided If any flames appear abnormal call a service person A...

Page 50: ...burner 5 If your appliance is equipped with a safety barrier cleaning may be necessary due to excessive lint dust from carpeting pets etc simply vacuum using the brush attachment 6 If your appliance...

Page 51: ...n and inspection of the burner media and firebox Refer to the door removal section and remove the door as instructed Carefully remove media if necessary logs glass brick panels etc Using a vacuum with...

Page 52: ...ce see hearth pad installation removal section for instructions D Remove the 4 screws securing the burner in place Then slide the burner off the orifice and remove from the appliance E To reinstall th...

Page 53: ...these steps C D valve train replacement A Remove the safety barrier and main door s See main safety barrier removal installation and main door removal installation sections for detailed removal instru...

Page 54: ...part numbers and availability are subject to change without notice Parts identified as stocked will be delivered within 2 to 5 business days for most delivery destinations Parts not identified as sto...

Page 55: ...2 W565 0264 SER Main door safety barrier 3 W562 0068 Door gasket assembly Yes 4 W010 3205 Main door assembly Yes 5 W010 3192 SER Screen retainer assembly 6 W565 0265 SER End door safety barrier 7 W562...

Page 56: ...assembly 8 W100 0160 Glass burner assembly Yes Ref No Part number Description Stocked 9 W010 3206 Glass burner valve train assembly 10 W655 0519 SER Log support 11 W710 0059 SER Glass media tray 12 W0...

Page 57: ...umber Description Stocked 1 W010 2954 SER Burner assembly Yes 2 W080 1400 SER Burner bracket 3 W290 0018 Venturi gasket Yes 4 W720 0005 Venturi 1 2 3 4 Items may not appear exactly as illustrated repl...

Page 58: ...lot assembly P Yes 3 W290 0157 Manifold gasket Yes 11 W080 1304 SER Pilot bracket 4 W105 0001 Bushing 12 W035 0337 SER Valve train base 5 W010 1985 Wire harness assembly Yes 13 W200 0456 Valve access...

Page 59: ...lustrated replacements EN 59 W415 1283 F 04 30 18 Ref No Part number Description Stocked 1 W010 2955 Burner assembly Yes 2 W080 1463 Burner bracket 3 W290 0018 Venturi gasket Yes Ref No Part number De...

Page 60: ...0217 Flex connector c w valve Yes Ref No Part number Description Stocked 1 W432 0103 Gas manifold 2 W456 0037 Burner orifice 37 NG Yes 2 W456 0052 Burner orifice 52 P Yes 3 W290 0157 Manifold gasket...

Page 61: ...1 2 9 10 9 13 16 14 18 8 17 7 GL 688 12 155 5 6 3 9 4 9 13 16 Rear side view 17 12 18 7 14 11 8 9 10 19 20 21 Items may not appear exactly as illustrated 14 0 a accessories EN 61 Ref No Part number D...

Page 62: ...free of lint or otherobstructions deposited on glass logs rocks media or combustion chamber surfaces Flame is impinging onthe glass logs rocks media or combus tion chamber Ensure the media is positio...

Page 63: ...eset button on receiver and wait for2 beeps Release after second beep Press small flame button on remote within 20 seconds you will hear an additional beep this signals a successful reset Replace rece...

Page 64: ...power supply and remove batteries if used from the back up battery pack 2 To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter on...

Page 65: ...fined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of Continental with respect to the Continent...

Page 66: ...nadienne Montr al Qu bec H4T 1A3 24NapoleonRoad Barrie Ontario CanadaL4M0G8 214 Bayview Drive Barrie Ontario Canada L4N 4Y8 103 Miller Drive Crittenden Kentucky USA 41030 Phone 1 866 820 8686 continen...

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