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Key to symbols and safety instructions 

6

 

 

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Only remove the protective film from the collector after 
commissioning.

 

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Commission the thermal solar system within four weeks 
after installation at least.

Permissible types of roof

These instructions describe the collector installation on 
pitched roofs with roof tiles, plain tiles, slate/shingle, sheet 
metal and corrugated sheets.

 

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Only use the installation set on such roofs.

Permissible roof slopes (see Tab. 2, page 4)

Only install the installation set on the following roofs:

 -Roof hook: Permissible roof slope 25° to 65°
 -Double ended screws: Permissible roof slope 5° to 65°

 

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For installation on roofs with a slope of less than 25°, 
have a roofer ensure that the roof is watertight.

Installation above walkways

Should the glass tubes be shattered, there is a risk of injury 
through glass splinters if persons are below the collector 
array.

 

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Avoid installation above walkways.

Permissible loads

 

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Only install collectors in locations with lower values than 
those shown in the following. If needed, seek the advice 
of a structural engineer.

The installation set is suitable for the following maximum 
loads:

•  maximum snow load on the floor after DIN EN 1991-1-

3: 2.0 kN/m²

•  maximum wind speed to corresponding to DIN EN 

1991-1 -4 of up to 129 km/h (corresponding to a 
backpressure of 0.8 kN/m

2

)

 

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To determine the maximum wind speed, take into ac-
count the following factors:
 -Location of the thermal solar system
 -Geographical height of the terrain
 -Topography (terrain/buildings)
 -Height of building

The maximum snow load is calculated using regional zones 
(snow load zones) and the ground level elevation. 

 

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Find out the local snow load (see relevant local data).

Prevent an accumulation of snow above the collector:

 

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Install a snow guard above the collector (maintain a 
clearance of no more than 1 m between the collector 
and the snow guard).

-or-

 

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Regularly clear snow build-up.

Other applicable instructions and important information

The installation and maintenance instructions for the solar 
pump station include vital information regarding the use of 
vacuum tube collectors in a solar thermal system. Observe 
particularly the information on the following subjects:

•  Never braze pipework near the collectors.
•  If the system is used for central heating backup or 

covers more than 60 % of the DHW demand, install an 
intermediate vessel upstream of the expansion vessel. 

•  Install the expansion vessel (EV) with a tee 20-30 cm 

above the solar pump station in the return.

•  Flush and fill the system with LS solar heat transfer me-

dium under pressure (never use water, as the collectors 
cannot be drained). Consequently, there is no need for 
an air vent valve above the roof. 

•  Adjust the following values according to the installation 

and maintenance instructions of the solar pump station:
 -Pre-charge pressure for the expansion vessel.
 -Operating pressure
 -Flow rate.

•  The clearance between the solar pump station (expan-

sion vessel connection) and the bottom edge of the 
collector array must be at least 2 m.

•  The minimum pipe length (single length) between the 

solar pump station (expansion vessel connection) and 
the collector array must be at least 10 m.

2.4  Accessories

The technical and specification brochure includes a concur-
rent, comprehensive overview.

2.5  EU Declaration of Conformity

The design and operation of the collectors conform to the 
European Directives and supplementary national require-
ments. Compliance is demonstrated by the CE marking. 
The Declaration of Conformity can be requested from the 
manufacturer (see the back cover for the address).

Components and technical documentation

A thermal solar system is designed to heat domestic hot 
water (DHW) and can also provide central heating backup 
where required. It is made up of various components which 
also include installation instructions. Further instructions 
may be found with the accessories.

Summary of Contents for TUBO II C

Page 1: ...Low weight with 18 kg T and 18 kg C Modular system needs based fields through small modules that can be optically connected to a field Low space requirement on the roof High reliability through prove...

Page 2: ...ting the roof hooks with roof tiles 16 6 4 Fitting special roof hooks for slate shingles 17 6 5 Fitting double ended screws on sheet metal roofs 17 6 6 Fitting double ended screws on corrugated roofs...

Page 3: ...tors and the installation material may cause burns when exposed to solar radiation Protect the collectors and installation material from solar exposure Store the collectors in dry conditions if stored...

Page 4: ...T without reflector Collector angle greater than 24 less than 25 Tab 2 Recommended use 6720816962 03 1ST 4 5 6 2 3 1 Fig 1 TUBO II C 1 CPC not in TUBO II T 2 Pipe register 3 Vacuum tube 4 Collector c...

Page 5: ...sion mbar V l h 6720816963 40 1 ST 0 50 100 150 200 250 300 350 400 0 10 20 30 40 50 60 70 Fig 4 Collector pressure drop measured with heat transfer medium LS at 50 C Product data for energy consumpti...

Page 6: ...ector and the snow guard or Regularly clear snow build up Other applicable instructions and important information The installation and maintenance instructions for the solar pump station include vital...

Page 7: ...ion with expansion vessel temperature and safety equipment 3 Solar cylinder 4 Solar controller 2 6 Scope of delivery Check that the delivered material is complete and undamaged 2 6 1 Collector install...

Page 8: ...r clamp 2 4 4 6 4 Horizontal profile rail3 2 2 2 2 2 5 Vertical profile rail 1704 mm 2 2 3 2 3 6 Roof hook4 4 6 7 Profile rail joiner 2 2 8 Anti slip protector 2 4 6 4 6 Tab 5 Number of components per...

Page 9: ...plicable in Germany for the instal lation of collectors Rooftop installation DIN 18338 VOB Part C1 Roof covering and roof sealing work DIN 18339 VOB Part C Plumbing work DIN 18451 VOB Part C Scaffoldi...

Page 10: ...ffolding 5 Before installation 5 1 General Notes WARNING Risk of burns due to hot parts If the collector and installation material are ex posed to solar exposure for prolonged periods of time they may...

Page 11: ...ayout and orientation 1 Collector temperature sensor always in the collector to which the flow has been connected 2 Return cold from the storage tank blue transport protection 3 Flow hot to the storag...

Page 12: ...ntain the minimum clearance to the edge of the roof dim a a a b 10 a 10 b h h a a 6720816962 15 1 ST E a C Fig 20 Dimension a in accordance with DIN EN 1991 1 4 Dim a Either formula can be used The lo...

Page 13: ...talling the roof connection DANGER Risk to life by falling from roof Whilst working on the roof take all necessa ry precautions against a possible fall If there are no general anti fall safety devices...

Page 14: ...ble ended screw G1 Standard version for 1 collector G2 Standard version for 2 collectors G3 Standard version for 3 collectors E2 Expansion for 2 collectors E3 Expansion for 3 collectors 6 2 Mounting r...

Page 15: ...Fig 27 Fig 27 6720813331 07 1ST 5 mm 8x90 DIN EN 14592 60x100 mm Fastening of the roof hook with 8 x 90 DIN EN 14592 If this is not possible a board with a thickness of min 5 cm can be screwed onto t...

Page 16: ...of hooks Position the roof hook centrally on the roof tile The bottom part then lies on the rafter boards planks Tighten nut 1 when the serrated washer 2 grips the teeth of the bottom part of the roof...

Page 17: ...lock 2 M12 nut 3 Sealing washer 4 M12 double ended screw 5 Sleeve on site 6 Washer 6 6 Fitting double ended screws on corrugated roofs DANGER Risk to life through brea thing in fibres containing asbes...

Page 18: ...nded screw Corrugation height dim Y dim Z 35 mm 70 mm 40 mm 65 mm 45 mm 60 mm 50 mm 55 mm 55 mm 50 mm 60 mm 45 mm Tab 9 Dimensions 7 Fitting the profile rails The profile rails must be installed at on...

Page 19: ...ignment Screw the horizontal profile rails with a 5 mm Allen key and screw M8 onto the vertical profile rails 6720816962 17 1ST Fig 42 Connecting profile rails with screw and rivet net Align sides of...

Page 20: ...tter footing on roofs and or to slide up individu al roof tiles 6720816962 46 1ST Fig 45 Do not stand on the collector The plastic parts on the collector tensioners do not have any support function Th...

Page 21: ...3 Fig 49 Fasten the first collector Remove the transport packaging on the rear 6720816963 32 1ST Fig 50 Remove the transport packaging 8 1 3 Inserting a double sided collector clamp Place the collecto...

Page 22: ...Fig 54 Fastening the double sided collector clamp CAUTION Risk of injury and leaks through escaping solar heat transfer medium as a result of unsecured plu gin connectors Secure hydraulic collector c...

Page 23: ...e collector NOTICE Collector damage through leaks The direct connection of rigid pipework to the collector is not permissible Make the hydraulic connection of the collec tor to the pipework with flexi...

Page 24: ...rature of over 120 C at 2 bar Form CON SOLARSTATION 2 5 bar Commission the solar thermal system in accordance with the details in the solar pump station installation and maintenance instructions 10 2...

Page 25: ...38 1ST T15 1 2 click 3 Fig 62 Install the end caps in this case same side connection 10 5 Insulating the connection lines and pipework Thermally insulate the pipework in the entire solar circuit in a...

Page 26: ...g Whilst working on the roof take all necessa ry precautions against a possible fall If there are no general anti fall safety devices available wear personal protective equipment Drain the pipework Un...

Page 27: ...pipework insulation carried out 24 6 Visually inspect the glass tubes Cleaning in the case of severe contamination 26 7 Visually inspect the drain holes in the collector profile Clean if water cannot...

Page 28: ...r Solare Energiesysteme GmbH Kasseler Stra e 1a 60486 Frankfurt Gewerbestra e 7 79539 L rrach Fon 49 0 7621 42228 500 Fax 49 0 7621 42228 31 info consolar de www consolar com nderungen und Irrtum vorb...

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