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Using the MegaPulse Impulse Tester 

 

The impulse test involves high voltage and caution should be exercised when using the tester. The 

RETURN

 

lead is referenced to building ground when properly connected. However, both the 

OUTPUT

 and 

RETURN

 

leads  must  always  be  treated  as  Hazardous  whenever  the  power  switch  of  the  MegaPulse  is  in  the  ON 
position.  
 
The MegaPulse PF tester is designed to bleed the high voltage away after the test has concluded. In order to 
ensure that any voltage present in the equipment being tested has been completely bled away, the operator 
should not unplug the equipment under test from the MegaPulse until the front panel meter reads a safe level 
(40 volts or less is generally considered a safe level). Pressing the TRIGGER button before disconnecting 
main power (or turning the equipment off) will ensure that the internal capacitors are discharged as much as 
possible. 

CAUTION 

High voltage generated by the MegaPulse tester is exposed during this test. A risk of shock exists. 
Exercise care when using the MegaPulse unit. 

 
Pressing  the  POLARITY  switch  on  the  front  panel  can  change  the  polarity  of  the  output  waveform.  The 
polarity is Normal when the 

NOR

 indicator is lit. In this case, the high voltage will appear on the 

OUTPUT

 

as a positive pulse relative to the 

RETURN

 jack. When the polarity switch is in the Reverse position (

REV

 

indicator is lit), the high voltage will appear on the 

OUTPUT

 as a negative pulse relative to the 

RETURN

 

jack. The polarity switch only operates when the 

CHARGE 

LED is lit, i.e. the output is not charged. 

 

Note that the voltage meter may indicate that some residual voltage is present on the main storage capacitor, 
even when the tester is first turned ON. This is due to inherent charging of the internal capacitors. Pressing 
the 

TRIGGER

 switch will discharge the capacitors (be sure not to touch the output and return leads when 

pressing the trigger switch). 

 

Note that the peak amplitude of the measured output waveform is proportional to the voltage that is read on 
the front panel of the MegaPulse, but it will always be somewhat lower. This is because the meter on the 
MegaPulse is measuring the voltage on the main impulse storage capacitor. This voltage will intentionally 
dissipate  to  some  extent  before  reaching  the  output  leads.  Therefore,  it  is  important  to  measure  the  peak 
amplitude of the output waveform, and adjust the output of the MegaPulse accordingly. 

 

Determination of Passing and Failing results can prove difficult. To obtain the  most accurate results,  it is 
generally  necessary to perform  multiple impulse tests on a few different test samples (that  have adequate 
insulation to pass the impulse test). Take note of the impulse waveshape, amplitude, and duration. Also note 
how much variance there is in the waveshape from test to test. Also (if possible), perform impulse testing on 
some  test  samples  that  are  known  to  have  inadequate  (or  damaged)  insulation.  Take  note  of  the  impulse 
waveshape, amplitude, and duration, when an insulation breakdown occurs.  
 

Summary of Contents for MegaPulse 360

Page 1: ...Instruction Manual...

Page 2: ...i...

Page 3: ...n and ergonomic front panel and represents the latest in high voltage impulse testing To fully appreciate all the features of your new instrument we suggest that you take a few moments to review this...

Page 4: ...iii...

Page 5: ...e Instrument 4 AC Line Voltage Requirements 5 Fuse Replacement 5 Section 3 6 Specifications and Controls 6 Front and Rear Panel Features 7 Section 4 11 Operating Instructions 11 External Interlock 11...

Page 6: ...v...

Page 7: ...nclude a warning against any metal jewelry Operators should not allow others in the testing area especially when tests are being conducted Organization is to be stressed The operator should keep the a...

Page 8: ...uipment under test The equipment under test should be connected to the MegaPulse tester and then left alone by the operator After the operator is clear of the Tester and the equipment under test the o...

Page 9: ...the OUTPUT as a negative pulse relative to the RETURN jack The polarity switch only operates when the CHARGE LED is lit i e the output is not charged Note that the voltage meter may indicate that some...

Page 10: ...please contact our customer support department at 1 800 748 6224 Product Package for Code 360 Tester Description Part Number Code 360 MegaPulse Tester User Manual High Voltage Test Lead Red 00 HVL7R...

Page 11: ...e certified or approved by any recognized national test house are regarded as meeting this requirement Fuse Replacement There is a user replaceable fuse F1 located on the rear panel of the instrument...

Page 12: ...adjusted by frontal VOLTAGE knob or by PC TestMinder Polarity Control Positive and Negative Alternating control available with optional computer control Voltage Display 4 Digit LED Display Voltage Met...

Page 13: ...me familiar with the use of its controls indicators and connectors The front panel features of the MegaPulse are shown in Figure 2 and described in Table 1 The rear panel features of the MegaPulse are...

Page 14: ...be blinking if the Interlock Switch is open Only testers with Interlock Switch Option TRIGGER indicator will blink at when the Voltage This effect will remain on until the TRIGGER switch is pressed O...

Page 15: ...9 Figure 3 MegaPulse Code 360 Rear Panel...

Page 16: ...te source of supply Fuse holder provides access for Fuse replacement and the Power Switch is used to turn the tester ON and OFF 4 TestMinder Allow the communication between the tester and computer int...

Page 17: ...has disabled the keyboard or Voltage Knob it is possible to enable them by using the next keyboard sequence 1 Turn OFF the MegaPulse P tester 2 Press and hold the TRIGGER and NOR REV buttons 3 Turn ON...

Page 18: ...E Adjust knob to change the value of the blinking digits 5 After a few seconds without any change on the VOLTAGE Adjust knob the me Charge and Trigger a Pulse The following procedure will explain how...

Page 19: ...ual voltage is present on the main storage capacitor even when the tester is first turned ON This is due to inherent charging of the internal capacitors Pressing the TRIGGER switch will discharge the...

Page 20: ...anty period Contact the manufacturer for a cost quotation Ship the instrument and your remittance according to the instructions given by the manufacturer General Maintenance To avoid contaminating the...

Page 21: ...Voltage Stop by the PC command activated it is possible to disable it using the next keyboard sequence Note Disabling Voltage Stop enables the keyboard Turn OFF the MegaPulse tester Hold in the TRIGGE...

Page 22: ...m Compliance West USA is available Phone 800 748 6224 Hours 8 30 AM 4 30 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D S...

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