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High Voltage Dielectric Withstand Test 

 
This test checks for insulation system breakdowns between the primary and ground circuits.  The 

HT-S uses a separate high-frequency transformer circuit to detect arc breakdowns. 

 
The dielectric withstand test is conducted by shorting the line and neutral conductors of the power 

supply  cord  and  applying  high  voltage  between  them  and  the  exposed  dead  metal  of  the  chassis  of  the 
equipment being tested.  The duration of the test is controlled by the test  time control on the back panel.  
The test time is counted from the time the 

Full Voltage

 LED is lit to the completion of the test. 

 
If  the  green 

Hipot  Pass

  LED  light  is  on,  the  test  cycle  has  been  successfully  completed.    The 

equipment under test is in accordance with the preset test parameters.  The HT-S is ready to test the next 
piece of equipment. 

 

High Voltage Dielectric Withstand Test Failures 

 

 

If  the  red 

Hipot  Fail

  LED  light  is  on,  a  problem  has  been  found  with  the  insulation  between 

primary  and  ground.    The  equipment  under  test  should  be  examined,  reworked  and  successfully  tested 
before being shipped.

 

 

High Voltage Discharge 

 
The  HT-S  is  designed  to  discharge  the  high  voltage  after  completion  of  the  dielectric  withstand 

test.  The equipment being tested should remain connected to the HT-S until the voltage has discharged to a 
safe level to protect the operator and also to ensure that there is no energy stored in the tested equipment. 

 

Testing Equipment with non-Standard Plugs or Pigtail Operation 

 

The front panel of the HT-S is provided with a NEMA Type 5-15R receptacle, suitable for testing 

cord-equipped single-phase products designed for use on a 15 amp branch circuit in North America.  For 
other types of products, a different receptacle type or pigtail leads may be required.  Various adapters and 
pigtail leads are available from Compliance West USA, or you can make your own, just make sure for the 
correct configuration see the description of the outputs in the connections section.  If tests of this type are 
contemplated, call us for information. 

 

Summary of Contents for HT-2000S

Page 1: ...HT S Series Dielectric Withstand Tester With Ground Continuity Check Instruction Manual for Models HT 2000S 0 2000VAC HT 2800S 0 2800VDC HT 3000S 0 2000VAC 0 2800VDC HT 4200S 0 3000VAC 0 4200VDC...

Page 2: ...2...

Page 3: ...g logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you...

Page 4: ...Interface PN 00 RI 19 Interlock PN 00 XI 19 Section 3 20 Operating Instructions 20 Setting up your Tester 20 AC Line Voltage Requirements 20 Fuse Replacement 21 Initial Checkout Procedure 21 High Volt...

Page 5: ...5 Technical Assistance 30 Contact Information 30 Section 5 31 Maintenance and Calibration 31 Service Information 31 Cleaning 31 Calibration Information 31...

Page 6: ...ring the test due to low insulation resistance of the insulating material which separates the two conductors and 2 an abrupt dielectric breakdown due to electrical arcing or discharge either through t...

Page 7: ...that a low resistance ground is provided by the building wiring If the HT S is used on a high resistance grounding circuit dangerous high voltages may be present to the operator In addition the power...

Page 8: ...with his right hand This will allow the greatest separation between the operator and the test being conducted The HT S is designed to bleed the high voltage away after the test has concluded In order...

Page 9: ...emoving the Test Return Lead clip from the equipment under test and reconnecting it taking care to make a good connection The unit should then be retested If a failing result is repeated the connectio...

Page 10: ...leakage current is below the limit set by the rear panel adjustment Sporadic Leakage Current Failures If the red Excess Leakage LED light is on the buzzer sounds and the test is terminated the leakage...

Page 11: ...n a problem has been found with the insulation between primary and ground The equipment under test should be examined reworked and successfully tested before being shipped High Voltage Discharge The H...

Page 12: ...buzzer sounds and any voltage stored in the equipment being tested is bled off by a resistor bank in the HT S unit The voltage discharge progress is shown by the front panel meter Failure modes are s...

Page 13: ...ge Limit Voltage Adjust Ground Continuity Defeat Switch Ground Continuity Limit Ground Continuity Offset Tamper proof operation available by removing adjustment shafts ENVIRONMENTAL Operating Temperat...

Page 14: ...utes to become familiar with the use of its controls indicators and connectors The front panel features of the HT S are shown in Figure 1 and Figure 2 then described in Table 2 Figure 1 Front Panel Co...

Page 15: ...15 Figure 2 Front Panel Controls Indicators and Connectors for HT 4200S...

Page 16: ...ground circuit resistance is acceptable the green continuity LED will light and the test will continue If the Ground Check switch is defeated by the operator both LED s will be lit for the duration of...

Page 17: ...T S tester take a few minutes to become familiar with the use of its controls indicators and connectors The rear panel features of the HT S are shown in Figure 3 and described in Table 3 Figure 3 Rear...

Page 18: ...passed for testing of double insulated equipment and other types of equipment without a grounding pin in the line cord 9 Ground Resistance Setting Adjustment Used to adjust the Ground Continuity pass...

Page 19: ...Output Full Voltage 7 Output Excess Leakage 8 Output Hipot Pass 9 Output Hipot Fail 10 Output Any Failure 11 Output COM2 12 Common Table 4 Relay Interface Pin Configuration Interlock PN 00 XI The Saf...

Page 20: ...essories which meet the manufacturer s specifications shall be used Connect this equipment to grounded outlet only The integrity of the test system grounding is dependent on building ground If reshipm...

Page 21: ...s AC and 2800 Volts DC or up to 3000 Volts AC and 4200 Volts DC for HT 4200S generated by the HT S is exposed during this test A risk of shock exists Exercise care when using the HT S High Voltage Per...

Page 22: ...e High Voltage Device socket may be as much as 2000 volts AC or 2800 volts DC or up to 3000 Volts AC and 4200 Volts DC for HT 4200S Proceed with caution 1 Disconnect all leads of the HT S front panel...

Page 23: ...200S HT 3000S HT 2000S Voltage Type AC Leakage Current Level 5 mA High Voltage Ramp Time 1 second High Voltage Level 1200 Volts High Voltage Test Time 2 seconds Ground Continuity Level 1 50 HT 2800S V...

Page 24: ...of supply and turn the power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT S is ready to test e Use the AC DC button to select the...

Page 25: ...reached The test can be terminated at any time by pressing the RESET button 6 Check the position of the Ground Check switch before testing Setting the Ground Check Switch This switch controls whether...

Page 26: ...t in shortcut circuit the green alligator clip end to the Ground Connector Tip connected on step 3 See Figure 6 5 For HT 4200S plug the supplied 18 AWG GL Test Lead Alligator Clip Banana Plug ends bla...

Page 27: ...sistance measurement is more than 1 50 the display will show OPEn Operation Techniques The following paragraphs describe how to operate the HT S tester Before proceeding with testing the HT S tester s...

Page 28: ...t set on the HT S unit the green Ground OK LED will light and the test will continue 5 2 Ramp the voltage at the rate set by the Ramp Time procedure o If leakage current between the AC pins of the pow...

Page 29: ...y cord and the chassis ground of the unit rises above the value set by the Leakage Limit procedure the red Excess Leakage LED will light the buzzer will sound and the test will terminate o If the leak...

Page 30: ...m Compliance West USA is available Phone 800 748 6224 Hours 8 30 AM 4 30 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D S...

Page 31: ...tion and or repair of instruments that are beyond their warranty period Contact the manufacturer for a cost quotation Ship the instrument and your remittance according to the instructions given by the...

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