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PM1326

9

Remove carefully slags arround tip torch
using wood. NEVER use METALIC TOOLS
to  remove  slags.

Too many slags in electrode

Electrode wire does not feed.

Replace torch.

Wire does not feed until trigger is pulled, but

continues feeds after trigger is released

Have a shortcircuit on torch between trigger al weld
cables.

Gas valve in wire feeder is ratting
loudly along,  with possibly  erratic

     wire feed or low speed.

Have a shortcircuit on torch between trigger al weld
cables.

Replace torch.

Fuse F1.

Incorrect gun trigger connection

Gun trigger.

Motor  M1.

Motor Control Board PC1.

6-1   ROUTINE MAINTENANCE.

TIME

More than normal use:

 Check all labels ( see 6 month entry ), repair any damaged insulation or replace

holder  or  work  cable,  14  pin  remote  cable,gas  hose,  torch  cable,  clean  and  tighten  connections  at
holder  cable  and  work  clamp.

EACH 3 MONTHS

EACH 6 MONTHS

MAINTENANCE

Blow Out Or Vacuum inside,During Heavy Service Clean Monthly,clean all rotatory parts.

Check and replace F1 if necessary.

Check torch trigger connection.

See torch owner´s manual.

Replace motor M1.

Replace PC1.

6-2   TROUBLESHOOTING.

TROUBLE

POSSIBLE CAUSE

RECOMMENDED ACTION

No wire feed

Turn adjustment pressure nut in clock wise
sense;  until  find  the  addecuate  pressure.

Change  addecuate  size  of  drive  rolls.

Replace  drive  rolls.

Clean  drive  rolls

Replace PC1.

Erratic wire feed

Drive rolls pressure

Drive rolls size.

Worn drive rolls.

Dirty drive rolls.

Motor Control Board PC1.

SECTION  6 MAINTENANCE AND TROUBLESHOOTINS

REMOTE VOLTAGE ADJUSTMENT

Use this control to set the arc voltage.

1- DIGITAL VOLTMETER.

It  shows  the  output  terminals  voltage  (in  Volts)  of  the  machine,  but  not
necessarily  the  arc  voltage,  due  to  the  resistance  of  the  weld  cables,  loose
connections,  etc.

2-  DIGITAL  AM METER.

It  shows  the  weld  current  value  in  Amperes.

2

1

Summary of Contents for S 604 MT

Page 1: ...G GMAW FCAW PROCESSES OWNER S MANUAL S 604 MT 24 V CONSTANT SPEED PM1326REV 3 E 21 01 2021 R 29 09 2021 309 140 T M OWNER S MANUAL GIVETHISMANUALTOTHEOPERATOR VISIT OUR WEBSITE AT www siisa infra com...

Page 2: ...elding Gun Voltaje ClampAnd Weld cable 3 4 4 14 Pin Plug Information 3 4 5 Installing Welding Gun 4 4 6 Spool Wire Installation 5 4 7 Shielded Gas Connection 5 4 8 Welding Wire Installation 5 SECTION...

Page 3: ...maged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearing Arc...

Page 4: ...g or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative battery...

Page 5: ...riod follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEFORE...

Page 6: ...or this product is located on the front Use rating label to determine input powerrequirementsand orratedoutput This equipment will deliver rated output at an ambient air temperature up to 104F 40 C 3...

Page 7: ...el does not touch gas cilynder CAUTION SEE SAFETY RULES AT THE BEGGINING OF MANUAL BEFORE PROCEED FIGURE 4 2 EQUIPMED CONECCTION DIAGRAMS SECTION 4 INSTALLATION 7 1 5 6 2 3 4 Do not put feeder were we...

Page 8: ...Contact closure to A completes 24 V a c contactor control circuit 120 V a c Protected by CB1 10 Amperes Contact closure to I completes 120 V a c contactor control circuit Circuit common for 24 and 120...

Page 9: ...un to clear the gun locking tab Push power pin into power clamp as far as possible to align the groove in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob In...

Page 10: ...5 6 Be sure gas cylinder is held to running gear wall or other stationary support so cylinder can not fall and break off valve 1 CAP 2 CYLINDERVALVE Remove cap stand to side of valve and open valve sl...

Page 11: ...e Tightly to Keep It From Unraveling Close and Latch Pressure Assembly Let Wire Go Of Wire Turn On Wire Feeder Turn On Welding Power Source The Output Contactor Switch Must Be in Next Position ON OFF...

Page 12: ...Connect work clamp to a clean paint free location on workpiece as close to weld area as possible FIGURE 5 2 SAFETY EQUIPMENT 3 2 1 FIGURE 5 3 WORK CLAMP 1 Insulating Gloves 2 Safety Glasses With Side...

Page 13: ...peedranges Turn in clock wise to increase speed The numbers is a percentage respect a maximun ratedspeed 900ipm Readjust Controls If Is Necessary 1 FIGURE 5 9 TRIGGER MODE SELECTOR BURNBACK Use contro...

Page 14: ...ns at holder cable and work clamp EACH 3 MONTHS EACH 6 MONTHS MAINTENANCE Blow Out Or Vacuum inside During Heavy Service Clean Monthly clean all rotatory parts Check and replace F1 if necessary Check...

Page 15: ...Eproceed INAPPROPIATE FUSES can damage unit Be sure to select correct fuse size and capacity according amperageused 1 FUSECOVER Removefusecover 2 FUSE F1 10 Amp F1 fuse protects agains overloads to wi...

Page 16: ...PM1326 SECTION 7 ELECTRICAL DIAGRAM 11...

Page 17: ...T 1 1 1 4 1 Control Box HubReel Support arm Rubber support1 1 8 Chasis List 7 1 Main Assembly ITEM 1 2 3 4 FIG 7 2 PP3658 PT3623 MR01520 PB2389 PART No D E S C R I P T I O N QUANTITY Figure 7 1 Main a...

Page 18: ...P02512 R1 Potentiometer 2W 10 KW 1 8 MR00503 RC2 Trigger Receptacle 4 Socket 1 9 PM1262 M1 Wire feeder Assembly See page 14 1 10 PC3266 Cover 1 11 PP4568 Nameplate 1 12 PT3602 PC2 PCB Burnback 2T 4T 1...

Page 19: ...tributor 4 3 MB06013R Fixing arm compl CWF400 600 1 4 MG02270 Intermediate guide 1 5 MF02408R Shaft D6X35 2 6 MA04084R Retaining ring 4 7 ME02416R Gas hose 1 8 MR10176R Support washer 1 9 MG02226R Inl...

Page 20: ...NOTES...

Page 21: ...kind will be allowed 3 Repair time should not be more than 30 days starting from the reception of the product 4 Spare parts could be adquired in the address attached to this policy 5 The customer coul...

Page 22: ...NOTES...

Page 23: ...SERVICE CENTER FAX MAP CANADA LTD 325 Healey Road Unit 1 Bolton ON L7E 5C1 Canada Phone 905 951 2788 Toll Free 800 757 4445 Fax 905 951 6256...

Page 24: ...SOLDADORAS INDUSTRIALES INFRA S A DE C V Pl sticos No 17 Col San Francisco Cuautlalpan C P 53560 Naucalpan de Ju rez Edo de M xico Phone 52 53 58 41 83 53 58 87 74 53 58 44 00 Fax 52 55 76 23 58...

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