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ST EAM    AND  PRESSURIZED  HOT
COOLANT  can  burn  face,  eyes,  and
skin.

The  coolant  in  the  radiator  can  be  very  hot  and  under
pressure.

1.- Do not remove radiator cap when engine is hot. Allow engine to cool.

2.-  Wear  gloves  and  put  a  rag  over  cap    area  when  removing  cap.

3.-  Allow  pressure  to  escape  before  completely  removing  cap.

-  Additional  Symbols  For  Installation,  Operation,  And  Maintenance

NOISE  can  damage  hearing.

Noise from some processes or equipment can damage hearing.

- Wear approved ear protection if noise level is high.

FALLING  EQUIPMENT  can  injure

-

Use  lifting  eye  to  lift  unit  and  properly  installed

accessories  only,  NOT  gas  cylinders.  Do  not
exceed  maximum  lift  eye  weight  rating  (see

Specifications).

-

Use  equipment  of  adequate  capacity  to  lift  and  support  unit.

-

If using lift forks to move unit, be sure forks are long enough to extend

beyond  opposite  side  of  unit.

-

Keep  equipment  (cables  and  cords)  away  from  moving  vehicles

when  working  from  an  aerial  location.

OVERUSE  can  cause  OVERHEATING

-

Allow cooling period; follow  rated duty cycle.

-

Reduce  current  or  reduce  duty  cycle  before  starting  to

weld again.

-

Do not block or  filter airflow to unit.

STATIC  (ESD)  can  damage  PC  boards.

-

Put on grounded wrist strap BEFORE handling boards or parts.

-

Use proper  static-proof bags and  boxes to store,  move, or ship  PC boards.

ARC  WELDING  can  cause  interference.

-

Electromagnetic  energy  can  interfere  with  sensitive

electronic  equipment  such  as  microprocessors,  computers,
and computer-driven equipment such as robots.

-

Be  sure  all  equipm ent  in  the  welding  area  is

electromagnetically  compatible.

-

To reduce possible interference, keep weld cables as short as possible, close

together, and down low, such as on the floor.

-

Locate welding operation 100 meters from any sensitive electronic equipment.

-

Be sure this welding machine is installed and grounded according to this manual.

-

If interference still occurs, the user must take extra measures such as moving

the welding machine, using shielded cables, using line filters, or shielding the work
area.

-Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit.
Read the safety information at the beginning of the manual and in each section.

-  Definitions

iii

Summary of Contents for S 604 MT

Page 1: ...G GMAW FCAW PROCESSES OWNER S MANUAL S 604 MT 24 V CONSTANT SPEED PM1326REV 3 E 21 01 2021 R 29 09 2021 309 140 T M OWNER S MANUAL GIVETHISMANUALTOTHEOPERATOR VISIT OUR WEBSITE AT www siisa infra com...

Page 2: ...elding Gun Voltaje ClampAnd Weld cable 3 4 4 14 Pin Plug Information 3 4 5 Installing Welding Gun 4 4 6 Spool Wire Installation 5 4 7 Shielded Gas Connection 5 4 8 Welding Wire Installation 5 SECTION...

Page 3: ...maged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearing Arc...

Page 4: ...g or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative battery...

Page 5: ...riod follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEFORE...

Page 6: ...or this product is located on the front Use rating label to determine input powerrequirementsand orratedoutput This equipment will deliver rated output at an ambient air temperature up to 104F 40 C 3...

Page 7: ...el does not touch gas cilynder CAUTION SEE SAFETY RULES AT THE BEGGINING OF MANUAL BEFORE PROCEED FIGURE 4 2 EQUIPMED CONECCTION DIAGRAMS SECTION 4 INSTALLATION 7 1 5 6 2 3 4 Do not put feeder were we...

Page 8: ...Contact closure to A completes 24 V a c contactor control circuit 120 V a c Protected by CB1 10 Amperes Contact closure to I completes 120 V a c contactor control circuit Circuit common for 24 and 120...

Page 9: ...un to clear the gun locking tab Push power pin into power clamp as far as possible to align the groove in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob In...

Page 10: ...5 6 Be sure gas cylinder is held to running gear wall or other stationary support so cylinder can not fall and break off valve 1 CAP 2 CYLINDERVALVE Remove cap stand to side of valve and open valve sl...

Page 11: ...e Tightly to Keep It From Unraveling Close and Latch Pressure Assembly Let Wire Go Of Wire Turn On Wire Feeder Turn On Welding Power Source The Output Contactor Switch Must Be in Next Position ON OFF...

Page 12: ...Connect work clamp to a clean paint free location on workpiece as close to weld area as possible FIGURE 5 2 SAFETY EQUIPMENT 3 2 1 FIGURE 5 3 WORK CLAMP 1 Insulating Gloves 2 Safety Glasses With Side...

Page 13: ...peedranges Turn in clock wise to increase speed The numbers is a percentage respect a maximun ratedspeed 900ipm Readjust Controls If Is Necessary 1 FIGURE 5 9 TRIGGER MODE SELECTOR BURNBACK Use contro...

Page 14: ...ns at holder cable and work clamp EACH 3 MONTHS EACH 6 MONTHS MAINTENANCE Blow Out Or Vacuum inside During Heavy Service Clean Monthly clean all rotatory parts Check and replace F1 if necessary Check...

Page 15: ...Eproceed INAPPROPIATE FUSES can damage unit Be sure to select correct fuse size and capacity according amperageused 1 FUSECOVER Removefusecover 2 FUSE F1 10 Amp F1 fuse protects agains overloads to wi...

Page 16: ...PM1326 SECTION 7 ELECTRICAL DIAGRAM 11...

Page 17: ...T 1 1 1 4 1 Control Box HubReel Support arm Rubber support1 1 8 Chasis List 7 1 Main Assembly ITEM 1 2 3 4 FIG 7 2 PP3658 PT3623 MR01520 PB2389 PART No D E S C R I P T I O N QUANTITY Figure 7 1 Main a...

Page 18: ...P02512 R1 Potentiometer 2W 10 KW 1 8 MR00503 RC2 Trigger Receptacle 4 Socket 1 9 PM1262 M1 Wire feeder Assembly See page 14 1 10 PC3266 Cover 1 11 PP4568 Nameplate 1 12 PT3602 PC2 PCB Burnback 2T 4T 1...

Page 19: ...tributor 4 3 MB06013R Fixing arm compl CWF400 600 1 4 MG02270 Intermediate guide 1 5 MF02408R Shaft D6X35 2 6 MA04084R Retaining ring 4 7 ME02416R Gas hose 1 8 MR10176R Support washer 1 9 MG02226R Inl...

Page 20: ...NOTES...

Page 21: ...kind will be allowed 3 Repair time should not be more than 30 days starting from the reception of the product 4 Spare parts could be adquired in the address attached to this policy 5 The customer coul...

Page 22: ...NOTES...

Page 23: ...SERVICE CENTER FAX MAP CANADA LTD 325 Healey Road Unit 1 Bolton ON L7E 5C1 Canada Phone 905 951 2788 Toll Free 800 757 4445 Fax 905 951 6256...

Page 24: ...SOLDADORAS INDUSTRIALES INFRA S A DE C V Pl sticos No 17 Col San Francisco Cuautlalpan C P 53560 Naucalpan de Ju rez Edo de M xico Phone 52 53 58 41 83 53 58 87 74 53 58 44 00 Fax 52 55 76 23 58...

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