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CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure.
If damaged, a cylinder can explode. Since gas cylinders
are  normally  part  of  the  welding  process,  be  sure  to
treat  them  carefully.

1.-  Protect compressed  gas  cylinders  from excessive  heat,  mechanical

shocks,  and  arcs.

2.-  Install  and secure  cylinders  in  an  upright  position by  chaining  them

to  a  stationary  support  or  equipment  cylinder  rack  to  prevent  falling
or  tipping.

3.-  Keep  cylinders  away  from  any  welding  or  other  electrical  circuits.

4.-  Never  allow  a  welding  electrode  to  touch  any  cylinder.
5.-  Use  only  correct  shielding  gas  cylinders,  regulators,  hoses,  and

fittings  designed  for  the  specific  application;  maintain  them  and
associated  parts  in  good  condition.

6.-  Turn  face  away  from  valve  outlet  when  opening  cylinder  valve.
7.-  Keep  protective  cap  in  place  over  valve  except  when  cylinder  is  in

use  or  connected  for  use.

8.- Read and follow instructions on compressed gas cylinders, associated

equipment,  and  CGA  publication  P-1  listed  in  Safety  Standards.

  ENGINES  can  be  hazardous.

WARNING

ENGINE EXHAUST GASES can kill.

Engines  produce  harmful  exhaust  gases.
1.-  Use  equipment  outside  in  open,  well-ventilated
      areas.

2.- If used in a closed area, vent engine exhaust outside and away from

any  building  air  intakes.

E NG I NE   F UE L   can   cau se  f ire  o r
explosion

.

Engine  fuel is  highly  flammable.

1.-  Stop  engine  before  checking  or  adding  fuel.

2.- Do  not add  fuel while smoking  or if  unit is near  any sparks  or open

flames.

3.-  Allow  engine  to  cool  before  fueling.  If  possible,  check  and  add  fuel

to  cold  engine  before  beginning  job.

4.-  Do  not  overfill  tank  -  allow    room  for  fuel  to  expand.
5.-  Do  not  spill  fuel.  If  fuel  is  spilled,  clean  up  before  starting  engine.

MOVING PARTS can cause injury.

Moving  parts,  such  as  fans,  rotors,  and  belts  can  cut
fingers  and  hands  and  catch  loose  clothing.

1.-  Keep  all  doors,  panels,  covers,  and  guards  closed
     and securely in place.
2.-  Stop  engine  before  installing  or  connecting  unit.

3.- Have only qualified people remove guards or covers for maintenance

and  troubleshooting  as  necessary.

4.-  To  prevent  accidental  stating  during  servicing,  disconnect  negative

(-)  battery  cable  from  battery.

5.- Keep hands, hair, loose clothing, and tools away from moving parts.
6.- Reinstall panels or guards and close doors when servicing is finished

and  before  starting  engine.

SPARKS can cause BATTERY GA-
SES T O EXPLODE; BATTERY ACID
can burn eyes and skin.

Batteries  contain  acid  and  generate  explosive  gases.

1.-  Always  wear  a  face  shield  when  working  on  a

battery.

2.-  Stop  engine  before  disconnecting  or  connecting  battery  cables.

3.-  Do  not  allow  tools  to  cause  sparks  when  working  on  a  battery.

4.-  Do  not  use  welder  to  charge  batteries  or  jump  start  vehicles.

5.-  Observe  correct  polarity  (+  and  -)  on  batteries.

WELDING can cause fire or explosion.

Sparks  and  spatter  fly  off  from  the  welding  arc.  The
flying sparks and hot metal, weld spatter, hot workpiece,
and hot equipment can cause fires and burns. Acciden-
tal contact of electrode or welding wire to metal objects
can  cause  sparks,  overheating,  or  fire.

    1.-  Protect  yourself  and  others  from  flying  sparks  and    hot  metal.
    2.-  Do  not  weld  where  flying  sparks  can  strike  flammable  material.
    3.-  Remove  all  flammables  within  35ft  (10.7  m)  of  the  welding  arc.  If

this  is  not  possible,  tightly  cover  them  with  approved  covers.

  4.-  Be  alert  that  welding  sparks  and  hot  materials  from  welding  can

easily  go  through  small  cracks  and  openings  to  adjacent  areas.

  5.-  Watch  for  fire,  and  keep  a  fire  extinguisher  nearby.
  6.- Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause  fire  on  the  hidden  side.

  7.-  Do  not  weld  on  closed  containers  surch  as  tanks  or  drums.
  8.-  Connect  work  cable  to  the  work  as  close  to  the  welding  areas  as

practical  to  prevent  welding  current  from  traveling  long,  possibly
unknown  paths  and  causing  electric  shock  and  fire  hazards.

  9.-  Do  not  use  welder  to  thaw  frozen  pipes.
10.-  Remove  stick  electrode  from  holder  or  cut  off  welding  wire  at

contact  tip  when  not  in  use.

11.-  Wear  oil-free  protective  garments  such  as  leather  gloves,  heavy

shirt,  cuffless  trousers,  high  shoes,  and  a  cap.

ii

Summary of Contents for S 604 MT

Page 1: ...G GMAW FCAW PROCESSES OWNER S MANUAL S 604 MT 24 V CONSTANT SPEED PM1326REV 3 E 21 01 2021 R 29 09 2021 309 140 T M OWNER S MANUAL GIVETHISMANUALTOTHEOPERATOR VISIT OUR WEBSITE AT www siisa infra com...

Page 2: ...elding Gun Voltaje ClampAnd Weld cable 3 4 4 14 Pin Plug Information 3 4 5 Installing Welding Gun 4 4 6 Spool Wire Installation 5 4 7 Shielded Gas Connection 5 4 8 Welding Wire Installation 5 SECTION...

Page 3: ...maged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearing Arc...

Page 4: ...g or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative battery...

Page 5: ...riod follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEFORE...

Page 6: ...or this product is located on the front Use rating label to determine input powerrequirementsand orratedoutput This equipment will deliver rated output at an ambient air temperature up to 104F 40 C 3...

Page 7: ...el does not touch gas cilynder CAUTION SEE SAFETY RULES AT THE BEGGINING OF MANUAL BEFORE PROCEED FIGURE 4 2 EQUIPMED CONECCTION DIAGRAMS SECTION 4 INSTALLATION 7 1 5 6 2 3 4 Do not put feeder were we...

Page 8: ...Contact closure to A completes 24 V a c contactor control circuit 120 V a c Protected by CB1 10 Amperes Contact closure to I completes 120 V a c contactor control circuit Circuit common for 24 and 120...

Page 9: ...un to clear the gun locking tab Push power pin into power clamp as far as possible to align the groove in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob In...

Page 10: ...5 6 Be sure gas cylinder is held to running gear wall or other stationary support so cylinder can not fall and break off valve 1 CAP 2 CYLINDERVALVE Remove cap stand to side of valve and open valve sl...

Page 11: ...e Tightly to Keep It From Unraveling Close and Latch Pressure Assembly Let Wire Go Of Wire Turn On Wire Feeder Turn On Welding Power Source The Output Contactor Switch Must Be in Next Position ON OFF...

Page 12: ...Connect work clamp to a clean paint free location on workpiece as close to weld area as possible FIGURE 5 2 SAFETY EQUIPMENT 3 2 1 FIGURE 5 3 WORK CLAMP 1 Insulating Gloves 2 Safety Glasses With Side...

Page 13: ...peedranges Turn in clock wise to increase speed The numbers is a percentage respect a maximun ratedspeed 900ipm Readjust Controls If Is Necessary 1 FIGURE 5 9 TRIGGER MODE SELECTOR BURNBACK Use contro...

Page 14: ...ns at holder cable and work clamp EACH 3 MONTHS EACH 6 MONTHS MAINTENANCE Blow Out Or Vacuum inside During Heavy Service Clean Monthly clean all rotatory parts Check and replace F1 if necessary Check...

Page 15: ...Eproceed INAPPROPIATE FUSES can damage unit Be sure to select correct fuse size and capacity according amperageused 1 FUSECOVER Removefusecover 2 FUSE F1 10 Amp F1 fuse protects agains overloads to wi...

Page 16: ...PM1326 SECTION 7 ELECTRICAL DIAGRAM 11...

Page 17: ...T 1 1 1 4 1 Control Box HubReel Support arm Rubber support1 1 8 Chasis List 7 1 Main Assembly ITEM 1 2 3 4 FIG 7 2 PP3658 PT3623 MR01520 PB2389 PART No D E S C R I P T I O N QUANTITY Figure 7 1 Main a...

Page 18: ...P02512 R1 Potentiometer 2W 10 KW 1 8 MR00503 RC2 Trigger Receptacle 4 Socket 1 9 PM1262 M1 Wire feeder Assembly See page 14 1 10 PC3266 Cover 1 11 PP4568 Nameplate 1 12 PT3602 PC2 PCB Burnback 2T 4T 1...

Page 19: ...tributor 4 3 MB06013R Fixing arm compl CWF400 600 1 4 MG02270 Intermediate guide 1 5 MF02408R Shaft D6X35 2 6 MA04084R Retaining ring 4 7 ME02416R Gas hose 1 8 MR10176R Support washer 1 9 MG02226R Inl...

Page 20: ...NOTES...

Page 21: ...kind will be allowed 3 Repair time should not be more than 30 days starting from the reception of the product 4 Spare parts could be adquired in the address attached to this policy 5 The customer coul...

Page 22: ...NOTES...

Page 23: ...SERVICE CENTER FAX MAP CANADA LTD 325 Healey Road Unit 1 Bolton ON L7E 5C1 Canada Phone 905 951 2788 Toll Free 800 757 4445 Fax 905 951 6256...

Page 24: ...SOLDADORAS INDUSTRIALES INFRA S A DE C V Pl sticos No 17 Col San Francisco Cuautlalpan C P 53560 Naucalpan de Ju rez Edo de M xico Phone 52 53 58 41 83 53 58 87 74 53 58 44 00 Fax 52 55 76 23 58...

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