ComAp IL-NT AMF20 Reference Manual Download

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InteliLite

– MRS3,4, AMF8,9, SW version 1.4, ©ComAp – October 2008 63

IL-NT-MRS3,4-AMF8,9-1.4-Reference Guide.pdf

Maximum switching voltage

36 VDC

Output

resistance

Ω

Resolution

bits

IG-IB

Voltage

supply

8-36V

Consumption

0,1A depend on supply voltage

Mechanical dimensions:

95 x 96 x 43 mm , DIN rail (35 mm) mounted

Interface to controller

RS232

Interface to modem

RS232

Interface to Ethernet

RJ45 (10baseT)

Operating

temperature

-30..+70

Storage

temperature

-30..+70

Summary of Contents for IL-NT AMF20

Page 1: ...atka 2359 17 180 00 Praha 8 Czech Republic Tel 420 2 66316661 Fax 420 2 66316647 E mail info comap cz www comap cz InteliLiteNT InteliLite NT MRSx AMFx Modular Gen set Controller Compact Controller fo...

Page 2: ...rminals 16 IL NT Terminals 16 Recommended Wiring 18 AMF Wiring Diagram 18 MRS Wiring Diagram 19 Stand by Applications 20 Contactors set point MCB Logic CLOSE OFF 20 ATS with three stable positions set...

Page 3: ...nstallation 54 IL NT RD Wiring 55 Function description 58 SW compatibility 58 Technical Data 59 Inputs Outputs overview 59 Generator protections 59 Power supply 59 Operating conditions 60 Dimensions a...

Page 4: ...rol panel builders For everybody who is concerned with installation operation and maintenance of the gen set Warnings Remote control InteliLite controller can be remotely controlled In case of the wor...

Page 5: ...on controller screen In this case use Boot load jumper programming close Boot jumper and follow instructions in LiteEdit download correct software WARNING VERY IMPORTANT Every time you want to disconn...

Page 6: ...igurations for typical applications are available as well as user defined configurations for special applications Software and Hardware Compatibility It is possible to use HW from higher type of contr...

Page 7: ...module you must open the cover first use screwdriver to open and then insert the module into slot Once you have insert it the module will snap under plastic teeth It is supposed to be installed perman...

Page 8: ...LiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 8 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf 3 Remove the small cover 4 Break apart the small cover into two pieces Do not throw away the smalle...

Page 9: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 9 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf 5 Take RS 232 communication module...

Page 10: ...communication module into the slot of the controller 7 Put back the small cover Hint When you insert RS 232 communication module the boot jumper is hidden For that reason we recommend to use RS 232 c...

Page 11: ...lot Once you have insert it the module will snap under plastic teeth It is supposed to be installed permanently Should you need to remove it the safest way is to remove whole back cover and than remov...

Page 12: ...and value are configured in LiteEdit software Any analog value from controller may be shown in that way To insert the module you must open the cover first use screwdriver to open and then insert the m...

Page 13: ...display is required unit is self configurable from the main controller It is connected with the controller via IL NT RS232 communication modules using RS232 line Longer distances up to 1200m are possi...

Page 14: ...4 ComAp October 2008 14 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf Programming of IL NT controller Programming is possible only in MAN mode when the engine is not running Hint For more information on...

Page 15: ...eed only monitor actual values of engine and generator see alarms or change language settings Second mode is called ENGINEER and it is dedicated for advaced users who desire to change the settings of...

Page 16: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 16 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf IL NT Terminals IL NT Terminals...

Page 17: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 17 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf...

Page 18: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 18 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf Recommended Wiring AMF Wiring Diagram...

Page 19: ...AMF8 9 1 4 Reference Guide pdf MRS Wiring Diagram Hint MCB and GCB is recommended to be mechanically interlocked It is possible to start Volvo and Scania engines via CAN bus See Engines started via C...

Page 20: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 20 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf Stand by Applications Contactors set point MCB Logic CLOSE OFF...

Page 21: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 21 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf ATS with three stable positions set point MCB Logic CLOSE OFF...

Page 22: ...gative battery terminal has to be properly grounded Power supply To ensure proper function Use min power supply cable of 1 5mm2 Maximum continuous DC power supply voltage is 36VDC Maximum allowable po...

Page 23: ...V and after 350ms the voltage recovers to min allowed voltage 5V The I LBA enables controller operation from 5VDC for 10 to 30 sec The wiring resistance from battery should be up to 0 1 Ohm for I LBA...

Page 24: ...es even if they are not connected directly to controller outputs RPM reading RPM are readed from frequency of generator voltage The frequency and consequently the RPM are readed when generator voltage...

Page 25: ...plications There is not a separate archive file for single phase applications Use standard ail archives Recommended wirings Generator and mains single phase voltage has to be connected to all three vo...

Page 26: ...from ECU Physical dimension Dim bar C Up to 4 ASCII characters Valid only for analog inputs Polarity Contact type NC NO Valid only for binary and three state inputs Valid only for binary and three st...

Page 27: ...iguration Configure Engine Temp input for measuring in C VDO 40 120 C sensor range 16 to 120 C Alarm protection level set to 90 C shut down level 110 C Start LiteEdit and select Controller Configurati...

Page 28: ...pressure sensor VDO 40 120 C VDO temperature sensor VDO level VDO level sensor Set to VDO 40 120 C When you choose the predefined or user curve the Sensor Name Dim and Resolution are setted automatic...

Page 29: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 29 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf Binary outputs Battery iL LOAD Power Supply...

Page 30: ...d Binary Alarm configuration items Name 14 characters ASCII string NC Normally closed Contact type NO Normally opened Warning Alarm type Shut down All the time Valid if checkbox Engine running only is...

Page 31: ...he closed relay energizes the starter motor The relay opens if the firing speed is reached or maximum time of cranking is exceeded or request to stop comes up Fuel Solenoid Closed output opens the fue...

Page 32: ...AL Mains Fail Output closes if the mains over under voltage alarm voltage asymmetry alarm or mains over under frequency alarm activates The output opens if alarm is not active and FAULT RESET is pres...

Page 33: ...software to modify configuration Default configuration is Oil Pressure Oil pressure analog input Default range 0 to 10 0 bars Engine Temp Water temperature analog input Default range 40 to 120 C Analo...

Page 34: ...LiteEdit software CT Ratio 5A Gen set phases current transformers ratio Step 1 A Range 1 5000 A 5A Hint For CT Ratio 250 the values of power and current are displayed in a controller with one tenth Fo...

Page 35: ...ed at nominal speed and generator protections are active Al1 Wrn Bar Warning threshold level for ANALOG INPUT 1 Step 0 1 bar Range 10 1000 Al1 Sd Bar Shutdown threshold level for ANALOG INPUT 1 Step 0...

Page 36: ...oth setpoints Test Period and Test Duration are set to non zero values Hint The communication setting for both communication ports on IL NT controller is presetted subsequently For MRS3 and AMF8 COM1...

Page 37: ...ximum out of three is used Step 1 of nominal voltage Range 50 150 Mains V Mains f Threshold for mains overfrequency All three phases are checked Maximum out of three is used Step 0 1 of Nominal freque...

Page 38: ...ssing the button in Configuration window of LiteEdit opens ECU dialog window where the appropriate engine ECU type should be selected The actual list of ECU types is available on ComAp website in ECU...

Page 39: ...nt Temperature Register Address 30002 Engine Running Time Register Address 30008 30009 Fuel Consumption Rate Register Address 30018 Intake Manifold Absolute Pressure Register Address 30530 QSK45 QSK60...

Page 40: ...ection description The following diagrams show how to connect the engine control unit to the InteliLite controller Engines with J1939 support started via CAN bus VOLVO PENTA engines EMS II EDC III uni...

Page 41: ...f SCANIA S6 LOAD DIESEL GAS ENGINE RPM GENERATOR G 24 V L1 L2 L3 N Generator C B Mains C B RS 232C Interface Modem or PC BINARY OUTPUTS FUEL LEVEL ECU 10 pi n EMS B1 connector 3 4 5 6 7 8 9 10 2 1 24...

Page 42: ...a bits 2 stop bits Baud rate settings SW2 9600 bps more info available on http www advantech com products Model_Detail asp model_id 1 D6FLH LOAD DIESEL GAS ENGINE RPM GENERATOR G 24 V L1 L2 L3 N Gener...

Page 43: ...r 2008 43 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf Sensor Specification Sensors are the part of the installation package You can find detail information on sensors in LiteEdit Reference Guide IL NT...

Page 44: ...closed Possible warnings See List of possible events Shut down SD When the shut down alarm comes up InteliLite opens outputs GCB CLOSE OPEN FUEL SOLENOID STARTER and PRESTART to stop the engine immedi...

Page 45: ...ay ProtectHoldOff delay takes place during the start of the gen set when some engine protections have to be blocked This delay starts after reaching 25 of nominal RPM It holds true if the value GeerTe...

Page 46: ...InteliLiteNT MRS3 4 AMF8 9 SW version 1 4 ComAp October 2008 46 IL NT MRS3 4 AMF8 9 1 4 Reference Guide pdf R1 R2 R3 R4 R5 Range of sensor 6 6 Range of measurement r 100 Sensor Failure Senso Failure...

Page 47: ...ed MinStabTO Minimal Stabilization Timeout MaxStabTO Maximal Stabilization Timeout Trans Del Forward return break delay Delay between GCB opening and MCB closing List of possible events Events specifi...

Page 48: ...ve if the speed is greater than 115 of value equal to 30 Nominal freq setpoint Underspeed SD YES During starting of the engine when the RPM reaches the value of Starting RPM 25 of Nominal RPM setpoint...

Page 49: ...tomers who prefer simple and easy menu and don t wish to list in complex menu or change the settings of controller In USER interface controller displayes measuring alarm and init screens ENGINEER inte...

Page 50: ...e the grounding system on controller and PC COM port negative of the PC DC supply are identical before the first direct connection There must not be any voltage between these two points otherwise the...

Page 51: ...Wrn 80 C Yes 8375 100 10000 Integer 16 Basic Settings AI2 Sd 90 C Yes 8376 100 10000 Integer 16 Basic Settings AI2 Del 5 s Yes 8371 0 900 Unsigned 16 Basic Settings Batt Undervolt 11 5 V Yes 8387 8 0...

Page 52: ...igned 16 Generator Gen A L1 41 A 8198 Unsigned 16 Generator Gen A L2 41 A 8199 Unsigned 16 Generator Gen A L3 41 A 8200 Unsigned 16 Mains Mains V L1 N 231 V 8195 Unsigned 16 Mains Mains V L2 N 230 V 8...

Page 53: ...ference Guide pdf 16 IL Info Breaker State 8455 Unsigned 16 IL Info Timer Text 8954 Unsigned 16 IL Info Timer Value 0 s 8955 Unsigned 16 IL Info FW Version 0 0 8393 Unsigned 8 IL Info Application 17 8...

Page 54: ...responding LED s on master controller Warning It is highly recommended to use the same type and model of controller for master and remote display Only in such case is assured the proper function of al...

Page 55: ...troller via RS232 or RS485 communication line It is possible to connect only up to two remote displays to one master controller if they are using different communication COMs It is not supported to co...

Page 56: ...ster controller settings ControllerAddr 1 32 COM1 Mode DIRECT Up to 2 meters It is recommended to use our standard AT LINK cable Up to 10 meters It is recommended to use standard Null modem cable for...

Page 57: ...232 direct connection with IL NT RS232 module on one side and IL NT Alternative connection using external RS232 RS422 485 converter Recommend external converter Master controller ControllerAddr 1 32 C...

Page 58: ...controllers work in the same way Genset Engine can be controlled from remote display as well as from master controller User can switch screens set password change setpoints and view history records A...

Page 59: ...available Generator protections ComAp gen set controllers provide following range of generator protections For each protection adjustable limit and time delay are available Comparison table with ANSI...

Page 60: ...ture 30 80o C Protection front panel IP65 Humidity 95 without condensation Standard conformity Low Voltage Directive EN 61010 1 95 A1 97 Electromagnetic Compatibility EN 50081 1 94 EN 50081 2 96 EN 50...

Page 61: ...E ALT D Function Max CHARGE ALT D output current 300 mA Guaranteed level for signal Charging OK 80 of supply voltage Hint CHARGE ALT D Function works automatically depending on voltage measured on CHA...

Page 62: ...ignals galvanic isolated Recommended internal converter ADVANTECH PCL 745B or PCL745S Dual port RS422 485 Interface card automatic RS485 bus supervision no external data flow control signals galvanic...

Page 63: ...ge 36 VDC Output resistance 1 Resolution 10 bits IG IB Voltage supply 8 36V DC Consumption 0 1A depend on supply voltage Mechanical dimensions 95 x 96 x 43 mm DIN rail 35 mm mounted Interface to contr...

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