Colorlight CLITE2 Installation & User Manual Download Page 17

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INSTALLATION & USER'S MANUAL CLITE2

Page 17

ELECTRICAL SYSTEM

IMPORTANT!

The electric supply to the e-box must be disconnected before beginning any work inside

the box;

it’s not enough to turn off the internal main switch.

Electrical box mounting position

9.1

The electrical control box must be mounted on a wall as shown below, do not mount horizontally
on the floor or in ceiling as this leads to reduced airflow with increased risk of overheated
components.

Summary of Contents for CLITE2

Page 1: ...Revision nr F1 11 Revision date 2016 05 13 SEARCHLIGHT SYSTEM BY COLORLIGHT INSTALLATION USER S MANUAL CLITE2 CLITE2IR 24VDC 100 240VAC 50 60 Hz...

Page 2: ...of publication However as our engineers are always updating and improving our products your system s software might provide a slightly different appearance or modified functionality than presented in...

Page 3: ...erview 100 240VAC 22 9 5 9 5 1 CLITE2 electrical box connection 100 240VAC 23 Operator panel connections 24 9 6 Ethernet wiring 25 9 7 ACTIONS AFTER INSTALLATION and POWER FAILURE 26 10 Automatic reco...

Page 4: ...n speed 50 15 8 5 Installation 51 15 8 5 1 Store origin 51 15 8 5 2 Store park position 52 15 8 5 3 Name system 53 15 8 5 4 Start test sequence 54 15 8 5 5 Single lamp mode 55 15 8 5 6 OP Rotation 56...

Page 5: ...CLITE2 Searchligt with Thermal Camera 71 18 Introduction 71 18 1 Specifications 72 18 2 CLITE2ir video connection 74 19 Set cam video standard 75 20 Menu navigation 75 20 1 20 1 1 Down Button 75 20 1...

Page 6: ...r or acetone to clean the searchlight body or the operator panel Deicing Removal of ice should be done with caution Physical violence can damage the LED lamp modules or the searchlight driving mechani...

Page 7: ...es Electrical connections are made according to electrical scheme and wiring diagram Length of cables are not exceeding the recommended maximum lengths as stated below Power signal cables between sear...

Page 8: ...enetration inside the housing followed by potential electrical and mechanical problem 3 Perform a function test Start up the searchlight system rotate the searchlight in horizontal and vertical direct...

Page 9: ...e use the TCP IP protocol through the Ethernet infrastructure For internal communication between the box and searchlight we have chosen to work with CAN bus technology CAN Controller Area Network is a...

Page 10: ...m down in steps 2 5 Right lamp on off if Single lamp mode On 1 6 Right light increase intensity Dim up in steps 2 7 Right light decrease intensity Dim down is steps 2 8 Joystick Hall effect proportion...

Page 11: ...for any icing issues Each axis has its own symbol showing in upper left or right corner of the display This symbol and a similar symbol indicate the direction of the lamp housing both for the vertical...

Page 12: ...iring diagram for connection details The following errors trigger the alarm output Message Fault Communication error Transmission issues on the CAN bus Over current Overcurrent protection triggered mo...

Page 13: ...ilable Also in this case the searchlight cables must be secured to the hook to avoid straining and damage on the cable glands CLITE2 Standard Preferable lift the searchlight by the temporary lift loop...

Page 14: ...lies required 1 17mm ratchet wrench 1 2 17mm wrench 1 3 4 Important information This instruction shows how to install the anti vibration kit which consists of four dampers with integrated stainless st...

Page 15: ...e 15 2 Push the dampers tube part thru the mounting holes in the foundation 3 Mount the dampers rubber part from other side of the foundation 4 Lower the searchlight on top of dampers and mount bolt w...

Page 16: ...ANUAL CLITE2 5 The lock nut is tightened with two wrenches size 17mm tighten nut firmly The dampers rubber part will be compressed slightly after assembly the searchlight will be rigidly secured but s...

Page 17: ...fore beginning any work inside the box it s not enough to turn off the internal main switch Electrical box mounting position 9 1 The electrical control box must be mounted on a wall as shown below do...

Page 18: ...in type and the wire is released easily by pressing the orange button with a screwdriver while pulling lightly in the wire 3 Loosen the cable glands with an adjustable wrench and pull out the cables...

Page 19: ...utputs for controlling relays via optocoupler Relay NC Relay NO Relay Common RS232 RS422 RS485 Opto 1A Opto 1C Opto 2A Opto 2C 24Vdc 0V 24Vdc from PSU To system fan in box Fuse T6 3A Relay driver Righ...

Page 20: ...t fuse F02 for LD02 Right light 15A Fuse F03 Ext 24V for OP3GS etc T2A Fuse F04 Ext 24V for IR window heater T2A Light fuse F01 for LD01 Left light 15A 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20...

Page 21: ...RCHLIGHT SIGNAL CABLE 14 Alarm output NC 13 Alarm output COM 12 Alarm output NO 17 GND 16 RS232 485 1 15 RS232 485 1 19 24Vdc for panels Ethernetswitch 18 0V 21 GND for panel 20 24Vdc for cam window h...

Page 22: ...F07 F01 F02 Fuse T6 3A Fuse F03 PSU T2A Fuse F04 LED PSU Right Light T2A Fuse F05 LED PSU Left Light T2A Fuse F06 Ext 24V for OP3GS etc T2A Fuse F07 Ext 24V for IR window heater T2A CPU Card Cabinet C...

Page 23: ...Alarm output COM 12 Alarm output NO 17 GND 16 RS232 485 1 15 RS232 485 1 19 24Vdc for panels Ethernetswitch 18 0V 21 GND for panel 20 24Vdc for cam window heater CAN H to searchlight electronics CAN...

Page 24: ...e box is that the panel will be de energized together with the e box via the main switch 2 Ethernet connection directly to the electrical cabinet or Ethernet switch via RJ45 connector Shielded Keyston...

Page 25: ...ions wire the pins straight through i e pins 1 through 8 on one end are connected to pins 1 through 8 on the other end Also the same sets of pins connect to the opposite ends that are paired in both c...

Page 26: ...0 seconds The position is stored in in a non volatile memory When the system is restarted after power loss the last stored position will automatically be reloaded in to the panel The panel position in...

Page 27: ...horizontal and vertical movement until the searchlight absolute position sensors sends their signals back to the control system and thereby updating it with the correct positioning If a parking posit...

Page 28: ...shut down to save power Buttons and symbols are always active but dimmed to a lower intensity during sleep mode Pressing any button on the operator panel will activate the system and the display will...

Page 29: ...he searchlight rotates Searchlight rotation speed can be set see 15 8 4 Maximum rotation speed The vertical axis reaction to the joysticks movement can be reversed if decided by operator To change thi...

Page 30: ...matter which button is used To turn off the light press button 2 or 5 again There are however occasions when it may be useful to give each lamp a dedicated light button this setting is done in the Sin...

Page 31: ...on for the Colorlight Searchlight System and can only be accessed if activated There are up to four different programmable fixed positions in Colorlight Searchlight System Go to fixed position 14 1 1...

Page 32: ...already a preprogrammed fixed position stored at the selected memory the searchlight will start to move to that position Either select a free memory or if you want to change this item take control ov...

Page 33: ...ogrammable positions in the horizontal plane New Sweep 14 2 1 To enter the Sweep submenu open up the quick start menu and press the left middle button Sweep To start a new sweep navigate down to New i...

Page 34: ...ges the sweep angle and center point of the sweep modification can be carried out both during movement and while searchlight is standing still To change the center point of the horizontal sweep move t...

Page 35: ...of the sweep enter the Sweep menu and navigate down to Speed Press OK to enter the Speed submenu To change the speed move the joystick up or down to desired speed press OK to update the searchlight w...

Page 36: ...ted This is an advanced sweep where up to five different points at any azimuth and elevation can be set for surveillance Setting a new surveillance sweep 14 3 1 To set a new surveillance sweep the num...

Page 37: ...return to the Surveillance submenu To set the positions in a surveillance sweep enter the Positions menu in the Surveillance submenu The selected number of positions is shown in the display To set a...

Page 38: ...he number set in Number of Positions to Use Changing surveillance settings 14 3 2 Surveillance has a couple of different settings Loop Mode and Speed In Loop Mode there are two choices Back and Forth...

Page 39: ...0 of maximum speed of the searchlight To change the actual speed of the surveillance sweep enter the Surveillance submenu then Speed Change the setting by moving the joystick up or down in the speed m...

Page 40: ...be given a unique name during installation for this to work properly To enter the Switch submenu open up the quick start menu and press the upper right button In this menu all the available searchligh...

Page 41: ...with joystick but the final position will always be identical on all synced system when movement stops Light on off white light button will turn on and off all the white lights on master and synchroni...

Page 42: ...e upper right button In this menu all the available searchlights should be listed To change which searchlight being controlled navigate to the desired searchlight and press OK The operating panel shou...

Page 43: ...field will immediately update so that there is a UV light available in the group Once you have switched over to the searchlight which you want to be master in the system press the Sync button In this...

Page 44: ...ailable searchlights If the searchlight in the list is not connected in the synchronized group control the text Add appears next to the top left button to add this searchlight to the group press the A...

Page 45: ...ll be turned off and the searchlight will automatically look up the preprogrammed parking position during this time you ll see Parking in the bottom middle of the display When parked the operator pane...

Page 46: ...leave the displayed menu use the button Back In many menus the joystick can be used as the OK button if moved to the right and as the Back button if moved to the left Off and Park 15 1 Please see 14...

Page 47: ...button marked Dismiss if errors persist despite resetting contact Colorlight Message Fault Remedy Communication error CAN bus transmission issues Check for loose wires in the electrical box and contac...

Page 48: ...he adjustment is done by moving the joystick forward for increasing the intensity and backward to decrease The selected intensity is confirmed with OK Language 15 8 2 The language in the display can b...

Page 49: ...stick to move the lamp housing vertically in the same direction as the joysticks physical direction joystick up lamp housing moving upwards this is called Inverted in the menu Normally the joystick ac...

Page 50: ...l maximum rotation speed of the searchlight in relation to its absolute maximum rotation speed The adjustment is done by moving the joystick forward to change speed in increments of 5 and backwards to...

Page 51: ...necessary that the synchronization between operator panel and electrical box is done properly The easiest way to do the synchronization is by turning the system off with the Park command please see 1...

Page 52: ...siest way to do the synchronization is by just turn the system off with the Park command please see 14 6 Off and park From the default logo screen or display indicator screen move the searchlight to t...

Page 53: ...avigate each electrical box and its corresponding searchlight can be named to a well known name for the operator The name is set by moving the joystick up and down to select correct character To move...

Page 54: ...revolution clockwise The left lamp houses focus motor is activated during 10 seconds The right lamp houses focus motor is activated during 10 seconds The whole sequence above will be repeated 5 times...

Page 55: ...may be useful to give each module a dedicated light button this setting is done in the Single lamp mode menu By selecting single lamp mode On and confirm by pressing OK the left LED will turn on off b...

Page 56: ...en delivered 0 degrees requires that the operator panel is mounted pointing towards the bow of the boat see illustration on page 54 By changing this setting you can compensate for different mounting p...

Page 57: ...INSTALLATION USER S MANUAL CLITE2 Page 57 OP Rotation illustration 270 0 90 180...

Page 58: ...t the right bottom corner of the display The codes are individual for each operator panel For obtaining unlock codes please contact Colorlight for quotation Colorlight also need the MAC id of the rela...

Page 59: ...he list 2 While entering a value of some sort the Down button decrements that value Right Button 16 1 2 The main function of the Right button is to shift between the submenus of the selected menu cate...

Page 60: ...nsmission order e g 01 23 45 67 89 ab One exception from the standard is made the leftmost colon is missing due to the 16 character limit of the LCD 1 2 IP Address 16 2 2 Displays the IPv4 address of...

Page 61: ...rclockwise for 30 seconds and the value is temporary stored T6 T7 not valid for this model T8 H MAG Test of horizontal magnetic sensor the horizontal motor is running at full speed for a predetermined...

Page 62: ...sets the usage counter of the left light source A confirmation message If sure press OK is displayed upon entering the menu Press the OK button at this point to reset the counter and exit the menu Pre...

Page 63: ...y function will step in and automatically turn off the light within 3 seconds the OP WDT will also interrupt an ongoing sweep or surveillance activity If an OP WDT event has occurred an error message...

Page 64: ...case of suspected cable problems with connected operator panels this counter can be helpful when troubleshooting 4 3 OP WDT Reset 16 5 3 Resets the OP WDT counter A confirmation message If sure press...

Page 65: ...t not for retrofitting Customized color Daylight camera unit not for retrofitting Wet paint AWL grip or similar Extra remote panel s External power supply for panel s Ethernet switch 5 port and 8 port...

Page 66: ...Page 66 INSTALLATION USER S MANUAL CLITE2 Mechanical drawings 17 2 Operator Panel 17 2 1...

Page 67: ...INSTALLATION USER S MANUAL CLITE2 Page 67 Electrical box CLITE2 100 240VAC 17 2 2...

Page 68: ...Page 68 INSTALLATION USER S MANUAL CLITE2 Electrical box CLITE2 24VDC 17 2 3...

Page 69: ...age 69 Searchlight CLITE2 standard 17 2 4 The searchlights cable glands are rated IP68 but for extra protection during heavy weather situations it s still recommendable to install the searchlight so t...

Page 70: ...TE2 Searchlight CLITE2 IR with camera 17 2 5 The searchlights cable glands are rated IP68 but for extra protection during heavy weather situations it s still recommendable to install the searchlight s...

Page 71: ...omentarily on a periodic basis this can also be heard as quiet clicking noise from the camera housing A shutter activates inside the camera and provides a target of uniform temperature allowing the ca...

Page 72: ...0 Hz NTSC Detection man vessel 800m 2000m Recognition man vessel 200m 550m Identification man vessel 100m 300m 1 Other lens types available upon request 2 Tau 336 324 analog video is upsampled interpo...

Page 73: ...ature 50 C to 85 C Thermal Shock No damage or permanent degradation after extreme thermal shock from one extreme of the operating temperature range to the other Mechanical Shock No damage or permanent...

Page 74: ...Page 74 INSTALLATION USER S MANUAL CLITE2 CLITE2IR VIDEO CONNECTION 19...

Page 75: ...on 20 1 The user interacts with the menu system using the three buttons the Down button the Right button and the OK button Down Button 20 1 1 The main function of the Down button is to shift between t...

Page 76: ...witch to 1 keep pressing until the text Factory Setup appears on the display 3 Repeatedly press the Right button until the submenu 0 9 Set Camera appears in the display Press the OK button to enter th...

Page 77: ...data is sent to the camera and the image will flash for a second and then become stable this is a completely normal start up phase for the camera Changes in CAM mode takes effect immediately and does...

Page 78: ...nitor All camera settings will change from grey to white text and be selectable see description below A second press on the same button turns the camera off Figure 1 Palette Image source FLIR Tilt cam...

Page 79: ...CAM mode press Up button repeatedly to adjust the camera view angle upwards The camera will tilt upward in steps until the end position is reached the tilt indicator will follow the camera movement Pr...

Page 80: ...e downwards The camera will tilt downwards in steps until the end position is reached the tilt indicator will follow the camera movement Press the button repeatedly until the preferred tilt angle is f...

Page 81: ...E2 Page 81 Spot meter 21 3 In the center of the screen an onscreen pixel area acts as a tool for measuring temperatures Center this area over an object to measure the temperature is displayed in the l...

Page 82: ...21 or by selecting CAM settings in the main menu The basic camera settings can only be accessed if the camera is activated Activated camera is indicated by the letter C in bottom left of the display...

Page 83: ...u navigate to palette and press OK Unlike settings in CAM mode one can in this menu see what color palette that is selected Change the setting by moving the joystick up or down in the list until the r...

Page 84: ...ist until the requested zoom setting is shown For evaluation all changes take effect immediately on the monitor Press OK to save the new setting or Back to return to previous selected zoom level X1 No...

Page 85: ...service colorlight com Phone 46 353 8270 Need technical Support Follow the link below and fill out the form we will contact you shortly http www colorlight com tech support service request html If you...

Page 86: ...Page 86 INSTALLATION USER S MANUAL CLITE2...

Page 87: ...INSTALLATION USER S MANUAL CLITE2 Page 87...

Page 88: ...ALUE We look forward to serve you with the Future Searchlight Solution wherever you are Color Light AB Seldonsv gen 8 SE 302 62 Halmstad Sweden Phone 46 35 38280 Fax 46 35 38279 www colorlight com e m...

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