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CollectraMatic LP46 Owner'S Manual Download Page 7

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www.winstonindustries.com | E-mail [email protected]

Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA

7

FRYERS

11. 

Lid Gasket 

(pressure fryers only) - Seals between lid and 

cookpot to maintain pressure in cookpot (reorder #PS1891).

 12. 

Lid Valve

 - (pressure fryers only) Spring loaded pressure 

release valve used to back up main vent system at rear of fryer. 

Also releases pressure at end of cook cycle by means of lid 

lock.

13. 

Power Switch

 - Allows operator to turn electrical power on 

and off.

14. 

Dead Weight

 - (pressure fryers only) Weight in main vent 

assembly that determines amount of pressure built up in 

cookpot when heating cooking oil with lid down.

15. 

Vent Block

 - (PF Models only) Has hole through which steam 

passes as controlled by dead weight assembly when fryer is 

pressurized.

16. 

Clamshell Basket

 - (see ACCESSORIES-page 9).

17. 

Heater Coils

 - Electrical elements that heat cooking oil.

18. 

Insulation 

- Surrounds cookpot to help maintain cooking oil 

temperature by reducing heat loss.

19. 

Muffler

 - (PF Models only) Collects condensed steam and 

muffles steam vent noise at end of cook cycle.

20. 

Cone

 - Supports basket and directs falling particles from 

cooking product into collector. Stirring of cooking oil should 

not be attempted below cone after first round of cooking 

each day.

21. 

Collector Gasket 

- Seals between collector and cookpot wall 

to maintain pressure in cookpot. (reorder #PS1892).

22. 

Collector Lifting Loop

 - With basket drain hook, means by 

which collector can be handled from above and pulled up 

through cookpot.

23. 

Heat Plate

 -

 

(See ACCESSORIES - page 9).

24. 

Accumulated Cracklings

 - Particles which have fallen off from 

cooking product.

25. 

Collector Chain Handle 

- handle for dumping contents of 

collector.

26. 

Main Vent Assembly

 – (LP Models only) Exhaust tube through 

which excess steam is released into the air.

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Diagram for PF Series

26

Diagram for LP series (difference noted)

Summary of Contents for LP46

Page 1: ...FRYER Owner s Manual DOC120319A R7 nr 7 27 16 Fryer Series PF46 PF56 LP46 LP56 OF49 OF59 ...

Page 2: ... not a warranty See ZAP Warranty Agreement on page 32 for complete warranty information applicable to your equipment ____________________________________________ DANGER HighTemperatures HighVoltage Hot Cooking Oil Under Pressure ____________________________________________ To avoid painful scarring life threatening injuries emotional disorders or property damage read and obey this sheet all DANGER...

Page 3: ..._____________ Can cause serious injury or death Do not attempt to service this appliance unless you are a licensed electrician or trained servicer 1 Because this appliance utilizes high voltage it should only be serviced by a licensed electrician or trained servicer Attempting to service the appliance yourself could result in serious potentially fatal injuries Please make this page available to th...

Page 4: ...ame on your copy If the carton appears to have internal damage insist that the package be opened You and the driver should make joint inspection of the contents Any concealed damage discovered should be noted on the receipt and on your copy 3 Immediately after delivery open all cartons and inspect for concealed damage Steps toTakeWhenVisible or Concealed Damage Is Discovered 1 Retain damaged items...

Page 5: ...59 00 Kg Fryer Electrical Ratings InternationalVoltages Voltage Phase Watts Amps 1 Ph Amps 3 Ph J 208 3 Delta 10 500 N A 29 2 M 240 1 3 Delta 10 500 43 7 25 2 N 415 3 Wye 10 500 N A 14 6 U 200 3 Delta 9 708 N A 28 V 230 1 10 500 45 6 N A W 380 3 Wye 10 500 N A 16 0 Z 400 3 Wye 10 500 N A 15 3 Other power configurations are available Please contact factory for details ______________________________...

Page 6: ...ith your fryer To reset the High LimitThermostat allow the cooking oil to cool to below 375 F 190 C Press in the High Limit Reset button When the cooking oil heats up if the High LimitThermostat Lamps turns ON again turn the fryer power switch OFF disconnect fryer from power and call a service technician for repair If the High LimitThermostat Lamp tends to turn on frequently call a service technic...

Page 7: ...RIES page 9 17 Heater Coils Electrical elements that heat cooking oil 18 Insulation Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss 19 Muffler PF Models only Collects condensed steam and muffles steam vent noise at end of cook cycle 20 Cone Supports basket and directs falling particles from cooking product into collector Stirring of cooking oil should not be attemp...

Page 8: ...t Reset button When the cooking oil heats up if the High LimitThermostat lamps turns ON again turn the fryer power switch OFF disconnect fryer from power and call a service technician for repair If the High LimitThermostat Lamp tends to turn on frequently call a service technician for repair 5 Control Panel will include the following components a Controller regulates cooking times and temperatures...

Page 9: ...m cooking product into collector Stirring of cooking oil should not be attempted below cone after first round of cooking each day 13 Collector Gasket Seals between collector and cookpot wall reorder PS1892 14 Collector Lifting Loop With basket drain hook or long hook means by which collector can be handled from above and pulled up through cookpot 15 Heat Plate See ACCESSORIES page 9 Heat plate is ...

Page 10: ...f cookpot Stirring Tool Order PS1179 Used to stir cooking oil and break apart solidified pieces Displacement Tool Order PS1209 Forces cooking oil up through drain valve to allow safe removal of collector Heat Plate Order PS1034 or PS1918 Transfers heat from Cooking Zone to Cold Zone to keep cooking oil hot Clamshell Basket 4 Head Order PS1159 or 6 Head Order PS1163 Allows product to be fully immer...

Page 11: ...with cooking oil and install in groove at top of collector see Figure 1 3 Install collector in bottom of fryer and gently tap with stirring tool until it seats into place 4 Check to determine that drain valve is closed See Figure 2 5 Fill with cooking oil to one inch below Minimum fill line Oil will expand as it is heated Check oil level again once it has heated to cooking temperature to verify th...

Page 12: ...ls Gasket Drain Valve Closed Lifting Loop Cone Collector FIGURE 3 Some features have been omitted to show greater detail Open DrainValve Extension optional CAUTION Cooking oil may be hot enough to burn you Be careful when moving containers of liquid cooking oil DANGER Fire or heater damage may occur when heaters are turned ON unless they are fully covered with cooking oil 5 Add Cooking Oil Liquid ...

Page 13: ...e will change to cooking oil temperature DO NOT stir cooking oil while cooking oil temperature is displayed 6 After a little while drop message will be displayed 7 Deep stir cooking oil with stirring tool into collector vigorously for at least 15 seconds 8 Drop message will change to cooking oil temperature DO NOT stir cooking oil while cooking oil temperature is displayed 9 After a little while d...

Page 14: ...h but should not overlap Use lower shelves when cooking less than full basket Load shelves to allow good cooking oil flow around product Six head clamshell basket shown loaded with chicken for pressure frying Shelf 2 is usually loaded with legs and thighs shelf 3 wings shelf 4 5 6 thighs keels and ribs shelf 7 thighs Figure 6 Four head clamshell basket would be loaded similarly to six head basket ...

Page 15: ...und into its straight locked position 5 Start cook cycle by pressing the channel button LED timer will begin countdown from programmed time 6 OPENING LID at the end of the cook cycle timer at 00 00 a buzzer will sound indicating that the lid can be opened and the basket can be removed from the fryer Cancel the buzzer by pressing the channel button DANGER To safely open lid A Wait until cook cycle ...

Page 16: ...pically 20 rounds of product may be cooked before having to empty the collector and filter the cooking oil DANGER Drain cooking oil from fryer and then empty collector at least twice a day If you don t cooking oil may boil out of the fryer burn you and make floor slippery For All Open and Pressure Fryers 1 Turn Fryer Off Turn circuit breaker OFF or disconnect electrical power from fryer 2 Scrape C...

Page 17: ...th white teflon brush Clean heaters heater holders and all of cookpot Figure 21 Do not use steel wool 12 Rinse inside of cookpot with cooking oil only 13 Wash Accessories using hot water only including collector clean gasket groove gasket heat plate utensils basket etc at sink Wipe dry 14 DANGER Don t splash water on outside of fryer or wash outside of fryer with hose If you do you may get water i...

Page 18: ...rts at sink EXCEPTTHE LIDVALVE PRESSURE RELIEFVALVE AND PRESSURE GAUGE and dry with a towel Wipe outside of gauge and lid valve with a damp cloth then wipe dry 3 Lubricate o ring with cooking oil and reassemble lid Tighten retainer hand tight Note Flat end of spring faces retainer on PF Fryer large end of spring faces retainer on LP Fryer 4 Lubricate lid gasket with cooking oil and place on lid in...

Page 19: ...Press button to start programming sequence b Button Increases value in program c Button Decreases value in program d Temp Button Displays current oil temperature when depressed e Enter Enter value into programming f Exit Cool Button Switches between cool idle mode and heat mode When in cool mode oil temperature is limited to 250 F g Exit Fill Button Used during polishing mode Polishing mode must b...

Page 20: ... minute from 15 00 down to 14 00 then the temperature setting would change to 340 F 171 C for the next minute from 14 00 to 13 00 and so on Process 2 PC 2 allows assigning up to six different temperatures and times to a channel just like PC 1 PC 2 also adds the capability for Load Compensation automatically detects the amount of product added to the fryer and adjusts the time that the product cook...

Page 21: ... Soft ext oil life 15 16 Process 1 290 15 30 O 290 0 00 ChickenWings 12 15 Process 1 350 13 30 P 325 9 00 P 300 2 00 O 310 1 00 O 310 O N A Chicken Strips Filets 7 10 Process 1 325 8 30 P 290 7 30 P 300 30 O 300 0 00 N A Chicken Nuggets 7 10 Process 1 325 7 30 P 310 6 00 O 310 0 00 N A Other Poultry Turkey Whole 12 14 3 4 per lb Process 1 290 50 00 P 300 1 00 O 300 0 00 N A Turkey Breast 4 per lb ...

Page 22: ...d at the end of the cook cycle when the timer reaches 00 the display will then show indicating it is time to open the lid when pressure frying and remove the cooked product Cancel the buzzer sound by pressing the channel button Note The fryer does not have to be ON to program except for Running the Field Diagnostics section Also to cancel out of the programming mode at any time press and hold the ...

Page 23: ... ENTER to proceed Step 4 Loud displays momentarily Step 5 Modify the speaker loudness indicated by vertical bars on display Step 6 Press ENTER to proceed Step 7 FrE displays momentarily Step 8 Modify the tone frequency in 100 Hz increments Step 9 Press ENTER to exit 7 PROGRAMMING THE AUTOCOOL MODE TIMER Automatic cool mode monitors the amount of time the fryer remains in drop mode If the fryer is ...

Page 24: ...fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Controller proceeds to next heat setpoint repeats starting at STEP 6 If at final pressure setting program mode exits PROCESS 1 Programming Process 1 PC 1 6 temperatures 6 times STEP 1 First choose the channel you want to...

Page 25: ...3 Controller proceeds to next heat setpoint repeats starting at STEP 6 If at final pressure setting program mode exits Step 14 Use arrow button to toggle between StraightTime Str and Load Compensation Lc Step 15 Controller proceeds to next heat setpoint restarts at STEP 6 If at final pressure setting proceed to STEP 16 Step 16 bu1 displays momentarily Repeat STEP 16 18 for pre alarms bu 2 through ...

Page 26: ...ton for fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Press ENTER to exit PROCESS 5 Programming Process 5 PC 5 1 temperature 1 time Note Not all fryers have a Process 5 STEP 1First choose the channel you want to program STEP 2In sequence press the following buttons ...

Page 27: ...ing in the cook cycle Step 10 Use arrow buttons to modify Hold either button for fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Controller proceeds to next heat setpoint repeat starting at STEP 6 If at final pressure setting program mode will exit PROCESS 6 Programmi...

Page 28: ...troller will call for pressure Step 12 As each button is pressed the button number 1 through 16 will be displayed Step 13 Resets computer Step 14 Switch power back on holding keys 9 and 10 to reset RUNNING THE FIELD DIAGNOSTICS Field Diagnostics are used to help diagnose fryer problems While running the Field diagnostics program if a problem exists with fryer components or controller the display w...

Page 29: ...ems Equipment faults Please refer to theTroubleshooting Chart on the next page for common problems and solutions If the problem you re experiencing isn t listed or if the standard solution fails to resolve your problem you will need a qualified servicer to diagnose and repair the problem If your equipment is still under warranty or you are uncertain whether or not warranty is still in place please...

Page 30: ... 28 FAULT CODE CORRECTION 1 Open power line check circuit breaker Adjust or CS 2 Cooking oil level below top heater Adjust See page 15 3 Cooking oil badly broken down Clean or Replace See pages 15 17 4 Cracklings left in or allowed to overfill Clean See pages 15 17 5 Never stir in collector after warm up See page 16 6 Heat plate left out of collector Replace 7 Improper warm up solid cooking oil in...

Page 31: ...he fryer is not heating up between the temperatures of 180 F 82 C and 212 F 100 C and the display toggles between H2O and ALRT it is locked up due to the Aqualert sensing program 1 Check to see if there is water or any other liquid in the cookpot other than cooking oil cooking oil may be in a solid or liquid state If any liquid other than cooking oil is present it must be removed before operating ...

Page 32: ...disclosure or go to www winstonind com documents 4272V089_zap_warranty_agreement pdf Terms and Conditions of Sale forWinston Industries products are available here www winstonind com documents 4272X833_terms_and_conditions_of_sale pdf Both theWarranty andTerms and Conditions of Sale are integral to this document BuyWinston Parts Online Parts and accessories for our products are available to purcha...

Page 33: ...NEED TO CONTACT US www winstonindustries com E mail customerservice winstonind com Phone 1 800 234 5286 1 502 495 5400 1 502 495 5458 Mail 2345 Carton Drive Louisville KY 40299 USA 33 FRYERS NOTES ...

Page 34: ...www winstonindustries com 1 800 234 5286 FRYERS 34 NOTES ...

Page 35: ...NEED TO CONTACT US www winstonindustries com E mail customerservice winstonind com Phone 1 800 234 5286 1 502 495 5400 1 502 495 5458 Mail 2345 Carton Drive Louisville KY 40299 USA 35 FRYERS NOTES ...

Page 36: ...Winston Industries LLC 2345 Carton Drive Louisville KY 40299 1 800 234 5286 1 502 495 5400 Fax 1 502 495 5458 www winstonindustries com ...

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