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CMP 53000-025-000, Installation Instructions & Product Manual

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CMP 53000-025-000 Installation Instructions & Product Manual Download Page 20

20       Online Instructions: c-m-p.com/tech

4E. ORDERING INFORMATION:

To locate a dealer nearest you call 1 (800) 733-9060 or visit www.c-m-p.com.

4F. STANDARD REPLACEMENT PARTS LIST 

DESCRIPTION

AOP 25

AOP 40

UV-C LAMPS

9-1626-02

9-1626-01

OZONE GAS LINE

9-1352-01

OZONE CELL

9-1565-01 (ONE PER UNIT)

9-1565-01 (TWO PER UNIT)

INJECTOR TUBE ADAPTER

 7-1434-01

AIR FILTER

9-0858-01

Note: The warranty is void if the parts listed above are not replaced at recommended intervals. 

4. MAINTENANCE & SERVICE

Summary of Contents for 53000-025-000

Page 1: ...4 2794 01 Rev A C M P COM DEL OR VISIT C M P COM TECH DEL AOP 25 DEL AOP 40 INSTALLATION INSTRUCTIONS PRODUCT MANUAL 53000 025 000 53000 040 000 Scanfor Step by step instructions...

Page 2: ...e to do so could result in serious injury or death The DEL AOP must be installed in an outdoor location or indoors in a forced air ventilated room and installed so that the orientation is exactly as s...

Page 3: ...Down 11 3E Winterizing 12 4 MAINTENANCE SERVICE 4A System Electromechanical Overview 13 4B Ozone System Maintenance 15 4C UV System Maintenance 16 4D Contact Information 19 4E Ordering Information 20...

Page 4: ...ntal sanitizer and tested for effectiveness to kill active microbes and bacteria Operated according to the instructions the DEL AOP virtually eliminates the unpleasant effects of traditional chemicals...

Page 5: ...000 025 000 10 GPM 30 GPM AOP40 53000 025 000 20 GPM 40 GPM The unit must meet the minimum flow rate to activate the internal flow switch Below this flow rate the system will not turn on The NSF Teste...

Page 6: ...on either side of the unit and all plumbing and electrical hookups Front clearance for door swing is approximately 14 inches 24 1 4in 616mm 19in 481mm 20 3 8in 516 5mm 12 1 2in 317mm 15 7 16in 391mm...

Page 7: ...surface Four 1 4in 20 Screw Holes for Wall Mounting 10 5 8in 270mm 10 5 8in 270mm Figure 4 Wall Mounting Hole Pattern 2C PLUMBING The DEL AOP can easily be added into the pool plumbing loop All system...

Page 8: ...when not in use 2C 4 High Return Pressure Installation Orifice Plate AOP 25 ONLY The AOP 25 will function best when the pool equipment is above water level and there are no accessories introducing add...

Page 9: ...ECTRICAL 2D 1 Main Power Connect to the pool timing clock so that the DEL AOP operates simultaneously with the pool pump An access hole is provided for a 1 2 conduit fitting Install fitting not provid...

Page 10: ...ded levels so the water has a sustained 1 3 ppm free chlorine level 3 Test pool chemistry and adjust pH between 7 4 and 7 6 Adjust total alkalinity between 80 and 120 ppm 4 Run pool filtration continu...

Page 11: ...OR UV C INDICATOR OZONE INDICATOR REGULAR OPERATION GREEN PURPLE BLUE OZONE SERVICE DUE GREEN PURPLE YELLOW UV C SERVICE DUE GREEN YELLOW BLUE OZONE ERROR FAULT RED PURPLE RED UV C ERROR FAULT RED RED...

Page 12: ...ess water from draining through the unit 2 Open the enclosure door 3 Locate the 1 NPT drain plug Refer to Figure 9 and remove to drain the remaining water 4 Water will drain through holes in the botto...

Page 13: ...es are operating properly refer to Figure 8 for a more detailed view 4A 2 Injector Manifold Description Water flowing through the injector manifold generates the vacuum that draws ozone into the water...

Page 14: ...r Filter Ozone Gas Line Check Valve Injector Tube Adapter Figure 11 Ozone Generator System Overview 4A 6 Ultraviolet Lamps Description There are two lamps in each Del AOP unit The violet UV C light on...

Page 15: ...ducing little or no ozone after this period of time To replace ozone module 1 Shut off power at the breaker 2 Unplug the connector from power PCB board by unlatching hook Tab on connector refer to Fig...

Page 16: ...ck the clamp Pull the tubing from injector tube adapter and unthread the adapter from the injector Apply Teflon based thread sealant and install new connector P N 7 1434 01 9 Do not tighten over 10 in...

Page 17: ...l UV lamp access panel 5 Reset UV indicator by pressing button on the inside door behind the Smart Status indicators Fig 10 4C 2 Quartz Tube Removal and Cleaning Every Six Months The UV lamps are hous...

Page 18: ...s and water in a ratio of four parts water to one part acid 4 1 If lime or hard water calcium deposits are encountered use a household tub and shower lime remover 7 After cleaning the quartz tube wash...

Page 19: ...e confirmed that the quartz tube is not leaking CAUTION Wear proper eye and skin protection for servicing glass components If broken glass is trapped in the pool system do not operate the pool Contact...

Page 20: ...STANDARD REPLACEMENT PARTS LIST DESCRIPTION AOP 25 AOP 40 UV C LAMPS 9 1626 02 9 1626 01 OZONE GAS LINE 9 1352 01 OZONE CELL 9 1565 01 ONE PER UNIT 9 1565 01 TWO PER UNIT INJECTOR TUBE ADAPTER 7 1434...

Page 21: ...lls See Section 4B Yellow Red Blinking Purple Ozone overdue for service Replace ozone cells See Section 4B Red Blue Red Error with UV C system Check lamp connections Check connection to ballast UV lam...

Page 22: ...on to the back of the LED indicators inside the unit door LED Indicators have failed Contact CMP Technical Support SYMPTOM CAUSE CORRECTIVE ACTION Green ozone module light is not illuminated while the...

Page 23: ...ents be replaced a The ozone gas line assembly should be replaced yearly to best performance b The air filter or injector tube should be replaced if worn are dirty c The quartz tube should be replaced...

Page 24: ...t the trapped accumulation of hydrogen gas a safety hazard 3 Chlorine Tab Mineral Erosion Feeder Always plumb the DEL AOP after any erosion feeder to avoid gas accumulating in the feeder If installing...

Page 25: ...added Back pressure will raise the inlet pressure filter pressure but reduce the pressure drop slightly Actual results will vary depending on pump and plumbing variables FIGURE 19 AOP 25 Pressure Dro...

Page 26: ...atio of four parts water to one part acid 4 1 Always observe all safety precautions as specified by on the acid container 4 Pour the cleaning solution in the winterizing port to flow from bottom to to...

Page 27: ...on this System Below Keep for Your Records Installer _______________________________________________________________ System Purchased From ______________________________________________ Installation D...

Page 28: ...CMP LLC 36 HERRING ROAD NEWNAN GA 30265 WWW C M P COM 0820sb...

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