Club Car Carryall 1, Maintenance And Service Manual Supplement, Page: 90 / 176

ELECTRICAL COMPONENTS Solid State Speed Controller
Page 13-12 2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
13
5. Remove the three self-tapping screws (17) that hold the controller (6) to the component mounting plate
and remove the controller from the vehicle.
Speed Controller Installation
1. Install the three self-tapping screws (17) that hold the controller (6) to the component mounting plate and
tighten to 60 in-lb (6.8 N·m) (Figure 13-11, Page 13-12) .
2. Using the wiring diagram, install the multi-pin connectors and all wires as illustrated. See Wiring Dia-
grams, Section 11, Page 11-2. Tighten bolts (1) to 9 ft-lb (12.2 N·m) (Figure 13-11, Page 13-12) .
3. Place the edge of the speed controller cover (1) into the slot (2). Press the controller cover onto the com-
ponent mounting plate over the speed controller and install the two screws (5) (Figure 13-10,
Page 13-11) . Tighten the screws (5) to 60 in-lb (6.8 N·m). See following NOTE.
NOTE: Make sure that the speed controller cover gasket forms a tight seal between the cover and the
component mounting plate.
4. Install rear body access panel.
5. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.
Figure 13-11 Speed Controller
S
2
S
1
M–
B+
B–
S2
S1
1
2
2
1
2
1
17 TYPICAL
3 PLACES
6