Climax BB5500 Operating Manual Download Page 53 | Manualshive

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P/N 29327, Rev. 3

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Summary of Contents for BB5500

Page 1: ...P N 29327 May 2019 Revision 3 BB5500 BORING MACHINE OPERATING MANUAL SERIAL NUMBER RANGE 11017900 11021000 ORIGINAL INSTRUCTIONS...

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Page 3: ...Specific Safety 4 Labeling Guidelines 5 Risk assessment and hazard mitigation 6 Risk assessment checklist 7 Warning Labels 8 CE Mark 9 Introduction 10 Receiving Your Machine 12 Setup 13 Operation 37 D...

Page 4: ...factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the...

Page 5: ...of the machine during operation Never lean toward or reach into the machine to remove chips or to adjust the machine while it is running Keep bystanders away while operating this machinery ROTATING MA...

Page 6: ...there are no other persons in danger from the machine METAL FRAGMENT HAZARD The machine produces metallic fragments during normal operation You should wear eye protection at all times when working wi...

Page 7: ...s to reduce the risk of hazards and serious injury DANGER Indicates a hazardous situation that could be fatal or cause serious injury WARNING Indicates a potentially hazardous situation that could be...

Page 8: ...y attach directly to the workpiece itself or to an adjacent structure and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the...

Page 9: ...taken precautions to keep workers away from the identified fall path I considered how this machine operates and the best placement for the controls cabling and the operator I evaluated and mitigated a...

Page 10: ...Page 8 BB5500 Operating Manual Warning Labels The following labels are affixed to the machine If these are damaged or lost call Climax immediately for replacements...

Page 11: ...ts for Hydraulics EN11202 Noise emitted by Machinery and Equipment EN563 Temperature of Touchable Surfaces The Declared Sound Power Level is LWA 72 6 dBA The Declared Operator Sound Pressure Level is...

Page 12: ...bore precision coupling bolt holes on turbines or other coupling applications The extremely rigid and compact BB5500 enables just one operator to set up the machine and quickly bore precisely aligned...

Page 13: ...P N 29327 Rev 3 Page 11 Climax BB5500 Components...

Page 14: ...machine Inspect your machine upon receipt 1 Inspect the machine for shipping damage 2 Check the items you received against the items listed on the invoice 3 Contact Climax immediately should there be...

Page 15: ...e machine 12 Align the boring bar within the workpiece 13 Prepare the machine for hydraulic power use 14 Install the axial feed box 15 Setup the tooling Remove the Machine from the Crate The machine i...

Page 16: ...ntenance see Maintenance Remove the Motor Do not install the motor to the machine until you are ready to begin machining The motor mounted to the machine can make setup of the machine unnecessarily co...

Page 17: ...make sure you have the maximum amount of room to properly adjust the boring bar within the work piece Center the strongback supports using the following adjustment points Use the jacking bolts to mak...

Page 18: ...ve and below the support strongback P 25591 is equal Repeat the procedure for the other strongback base support Center the machine vertically Adjust the strongback supports horizontally Turn the socke...

Page 19: ...e Positioning the bearings Position the boring bar bearings as close together as possible Always keep enough room for the tool head to fit outside of the work piece without hitting either bearing asse...

Page 20: ...he correct shim 1 Find the coupling outer diameter in the left hand column of the table 2 Moving right match the coupling diameter with the bolt circle diameter that most closely matches the bolt circ...

Page 21: ...31 5 32 0 37 29 5 30 0 30 5 31 0 31 5 32 1 32 6 33 1 38 30 5 31 0 31 6 32 1 32 6 33 1 33 6 34 1 39 31 6 32 1 32 6 33 1 33 6 34 2 34 7 35 2 40 32 6 33 2 33 7 34 2 34 7 35 2 35 7 36 3 41 33 7 34 2 34 7...

Page 22: ...4 54 9 59 52 4 52 9 53 4 53 9 54 4 55 0 55 5 56 0 60 53 4 53 9 54 4 55 0 55 5 56 0 56 5 57 0 61 54 5 55 0 55 5 56 0 56 5 57 0 57 5 58 0 Spacer Shim Table Optional special spacer blocks are available...

Page 23: ...k support after the machine is mounted Set the machine on the workpiece Before you set the machine onto the work piece make sure the strongback supports and bearing assembly are positioned to meet the...

Page 24: ...ine with a crane or hoist onto the work piece 2 Wrap chains around the workpiece 3 Unscrew the chain clamp nut so that only 2 3 threads of the chain clamp bolt are engaged 4 While pulling as much slac...

Page 25: ...ts the boring bar from aligning and will cause the bar to bind Once these are positioned and spaced to the correct distance from the bore tighten the gib screws to the lock them to the strongback Roug...

Page 26: ...Clean the bar s tapered end and the taper on the RDU Failure to keep the tapers on the bar and RDU free from dirt chips and other debris will cause damage to the boring bar 4 Draw the bar s tapered e...

Page 27: ...e Using a second dial indicator mounted to the other end of the bore saves time 2 Sweep the bore ID 3 Based on the readings of the dial indicator s make fine alignment adjustments as necessary Prepari...

Page 28: ...Page 26 BB5500 Operating Manual 5 Adjust the speed of bar rotation by turning the motor speed control a knob located on the operator pendant Operator pendant...

Page 29: ...g use the feed adjustment knob The following procedures apply to both mechanical and electrical feedbox installation To install the axial feedbox 1 Place the axial feed box assembly on the end of the...

Page 30: ...be necessary to slightly turn the feed selector knurled knob when engaging the feed or if it becomes jammed When the feed selector is pushed IN as shown forward feed tool slide moving away from the fe...

Page 31: ...result in damage to the machine The feed rate is adjusted from zero to approximately 007 178 mm per revolution by pressing and holding the or button while the bar is rotating The markings next to the...

Page 32: ...s an internal adjustment about 1 100 of the travel range 10 15 turns of the bar are necessary to change the feed rate approximately 001 per revolution The amount of feed is shown by the feed indicator...

Page 33: ...leadscrew and axial feed unit The tool slide has a rectangular pocket that accepts a variety of tool holders which are available for different bore diameter ranges and tooling types The tool holders i...

Page 34: ...ion for large depth of cut Carbide has superior wear characteristics and is recommended for light finish passes Although the tool holder can be installed so the cutting surface faces either the RDU or...

Page 35: ...Place the tool holder in the tool slide 3 Lightly tighten the two setscrews in the tool slide against the tool holder 4 Place a dial indicator on the tool holder or the tool slide can be positioned i...

Page 36: ...all the lock screw top adjust spring and washer back into the cartridge 4 Turn the dial nut until the cartridge is at the desired position 5 Turn the lock screw until there is slight spring tension on...

Page 37: ...dge If this happens the tool holder needs to be removed from the tool slide 1 Loosen the lock screw 2 Feed the cartridge to the desired position with the dial nut to the desired position and apply eno...

Page 38: ...6661 2 087 2 707 2 520 3 140 53 0 68 8 64 0 79 8 47189 2 660 3 660 2 756 4 056 67 6 93 0 70 0 103 0 78531 No 2 Microbore PN 78358 Insert 78420 2 090 2 444 NA NA 53 1 62 1 78532 2 435 2 789 2 515 2 869...

Page 39: ...d to operate clockwise or counterclockwise FWD REV 3 Turn the BAR RPM to zero by holding the switch at the position 4 Set the BAR and FEED RUN JOG switches to the RUN position 5 Press START under the...

Page 40: ...or decrease the RMP of the bar 5 RUN JOG in RUN mode the bar turns continuously In JOG mode the bar can be turned by pressing the BAR start button and will stop when the button is released 6 FEED cont...

Page 41: ...ract the tool holder 4 Loosen the bearing cartridge collar 5 Loosen the rotational drive draw bolt 6 Loosen the bearing hanger clamp assembly from the tapered dovetail way 7 Pull the bar assembly and...

Page 42: ...exchanger for leaks clean the filler breather Hydraulic Motor The hydraulic motor is maintenance free Fluid passing through the motor lubricates the internal moving parts To make sure long life and de...

Page 43: ...e machine with solvent to remove grease metal chips and moisture 2 Spray with a light oil for short term storage or use diesel for long term storage to prevent corrosion 3 Place the boring bar with al...

Page 44: ...bearing spacing to achieve specs 15 2 1 2 boring bar Maximum recommended bearing spacing to achieve specs 20 Specification Detail Surface finish 125 Ra micro inch can be achieved when using a carbide...

Page 45: ...iagrams and parts lists are for your reference purposes only The machine Limited Warranty is void if the machine has been tampered with by anyone who has not been authorized in writing by Climax Porta...

Page 46: ...625 CLAMP ASSEMBLY BEARING HANGER 5 10160 SCREW 1 4 20 X 3 4 SHCS 29043 HANGER BEARING ASSEMBLY LOWER 2 1 2 DIA BAR STRAIGHT BALLOON No PART DESCRIPTION 1 29045 RING SNAP 5 ID 2 29042 BEARING CARTRIDG...

Page 47: ...SPHERICAL BALLOON NO PART DESCRIPTION 1 25502 BEARING CARTRIDGE 2 1 2 ID X 4 9213 OD SPHERICAL 2 25624 HANGER BEARING LOWER 2 1 2 DIA SPHERICAL 3 25625 CLAMP ASSEMBLY BEARING HANGER 4 10160 SCREW 1 4...

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Page 49: ...X 36 LONG BALLOON NO PART DESCRIPTION 1 25461 BAR BORING 2 1 2 DIA X 36 IN LG 2 25631 KEY BORING BAR 3 12418 SCREW 1 4 20 X 5 8 SHCS 4 11165 WASHER THRUST 625 ID X 1 125 OD X 060 5 10538 BEARING THRUS...

Page 50: ...Page 48 BB5500 Operating Manual Figure 5 27285 28765 Bar Boring 2 1 2 Dia...

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