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C L I M A T E M A S T E R   W A T E R - S O U R C E   H E A T   P U M P S

48

C l i m a t e M a s t e r   Wa t e r- S o u rc e   H e a t   P u m p s

Tr a n q u i l i t y   1 6   ( T C )   S e r i e s

R e v. :   2 5   J u l y,   2 0 1 7

 

CLIMA

TE MASTER, INC.

 

LIMITED EXPRESS 

W

ARRANTY

 /LIMIT

A

T

ION OF

 REMEDIES 

AND LIABILITY

 

(FOR INTERNA

TIONAL

 CLASS PRODUCTS)

Disclaimer:  It is expressly understood that unless a statement is speci

À

 cally 

identi

À

 ed as a warranty

, statements made by Climate Master

, Inc., a Delaware corporation, U. S. 

A. (“CM”) or its representatives, rel

ating to CM’

s products, whether oral, writ-

ten or contained in any sales literature, catalog, this or any other agreement or other materials, are not express warranties a

nd do not form a part of the basis of the bar

g

ain, but are merely CM’

s opinion or commendation of CM’

s products. 

EXCEPT

 AS 

SPECIFICALL

Y

 SET

 FOR

TH HEREIN 

AND 

T

O

 THE FULLEST

 EXTENT

 PERMITTED BY

 APPLICABLE LA

W

, CM MAKES NO 

W

ARRANTY

 AS 

T

O

 ANY

 OF

 CM’S PRO

DUCTS, 

AND CM MAKES NO 

W

ARRANTY

 AGAINST

 

LA

TENT

 DEFECTS OR 

ANY

 W

ARRANTY

 OF

 MERCHANT

ABILITY

 OF

 THE GOODS OR OF

 THE FITNESS OF

 THE GOODS FOR 

ANY

 P

A

R

T

ICULAR PURPOSE.

GRANT

 OF

 LIMITED EXPRESS 

W

ARRANTY

CM warrants CM products purchased and installed outside the United States of 

America (“U.S.A.”) and Canada to be free from mate

rial defects in materials and workmanship under normal use and maintenance as follows: (1) 

All complete air 

conditioning, heating or heat pump units built or sold by CM for twelve (12) months from date of unit start-up or eighteen (18)

 months from date of shipment (from CM’

s factory), whichever comes 

À

 rst; and, (2) Repair and replacement parts, which are 

not supplied under warranty

, for ninety (90) days from date of shipment (from factory).

W

arranty parts shall be furnished by CM if ordered through an authorized sales representative of CM (“Representative”) within s

ixty (60) days after the failure of the part. If CM determines that a parts order quali

À

 es for replacement under CM’

warranty

, such parts shall be shipped freight prepaid to the Representative or the ultimate user

, as requested by Representativ

e.  

All duties, taxes and other fees shall be paid by the ultimate user through the Representative. 

If requested by CM, all defective parts shall be returned to CM’

s factory in Oklahoma City

, Oklahoma, U.S.A, freight and duty p

repaid, not later than sixty (60) days after the date of the request. If the defective part is not timely returned or if CM 

determines the part to not be defective or otherwise not to qualify under CM’

s Limited Express 

W

arranty

, CM shall invoice Custo

mer the costs for the parts furnished, including freight. 

The warranty on any part repaired or replaced under warranty 

expires at the end of the original warranty period.

This warranty does not cover and does not apply to: (1) 

Air 

À

 lters, fuses, refrigerant, 

Á

 uids, oil; (2) Products relocated after initial installation; (3) 

Any portion or component of any system that is not supplied 

by CM, regardless of the cause of the failure 

of such portion or component; (4) Products on which the unit identi

À

 cation tags or labels have been removed or defaced; (5) Products on which payment by Customer to CM or its distributors or Rep

resentatives, or the Customer

’s seller is in default; 

(6) Products which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics

 or maintenance; or from parts or components manufactured by others; or are caused by accident, misuse, negligence, abuse, 

À

 re, 

Á

 ood, lightning, alteration or misapplication of the product; (7) Products which have defects or damage which result from a con

taminated or corrosive air or liquid supply

, operation at abnormal temperatures or 

Á

 ow rates, or unauthorized opening 

of the refrigerant circuit; (8) Mold, fungus or bacteria damages; (9) Products subjected to corrosion or abrasion; (10) Product

s, parts or components  manufactured or supplied by others; (1

1) Products which have been subjected to misuse, negligence 

or accidents; (12) Products which have been operated in a manner contrary to CM’

s printed instructions; (13) Products which hav

e defects, damage or insuf

À

 cient performance as a result of insuf

À

 cient or incorrect system design or the improper 

application, installation, or use of CM’

s products; or (14) Electricity or fuel costs, or any increases or unrealized savings i

n same, for any reason.

CM is not responsible for: (1) 

The cost of any 

Á

 uids, refrigerant or other system components, or the associated labor to repair or replace the same, which is incurred as a re

sult of a defective part covered by CM’

s Limited Express 

W

arranty; (2) 

The cost 

of labor

, refrigerant, materials or service incurred in diagnosis and removal of the defective part, or in obtaining and replac

ing the new or repaired part; (3) 

T

ransportation costs of the defective part from the installation site to CM or of the return 

of any 

part not covered by CM’

s Limited Express 

W

arranty; or (4) 

The costs of normal maintenance.

Limitation: 

This Limited Express 

W

arranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contain

ed herein, it is determined by a court or other quali

À

 ed judicial body that other warranties exist, any such warranty

, including 

without limitation any express warranty or any implied warranty of 

À

 tness for particular purpose and merchantability

, shall be limited to the duration of the Limited Express 

W

arranty

This Limit

ed Express 

W

arranty does not exclude any warranty that is 

mandatory and that may not be excluded under applicable imperative law

.

LIMIT

A

TION OF

 REMEDIES

In the event of a breach of this Limited Express 

W

arranty or any warranty that is mandatory under applicable imperative law

, CM

 will only be obligated at CM’

s option to either repair the failed part or unit or to furnish a new or rebuilt part or unit in 

ex-

change for the part or unit which has failed. If after written notice to CM’

s factory in Oklahoma City

, Oklahoma, U.S.A. of eac

h defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other 

failure and the remedy fails of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return

 of the sold good(s). Said refund shall be the maximum liability of CM. 

T

O

 THE FULLEST

 EXTENT

 PERMITTED BY

 

APPLICABLE LA

W

THIS REMEDY

 IS 

THE SOLE 

AND EXCLUSIVE REMEDY

 OF

 THE CUST

OMER 

AGAINST

 CM FOR BREACH OF

 CONTRACT

, FOR 

THE BREACH 

OF

 ANY

 W

ARRANTY

 OR FOR CM’S NEGLIGENCE 

OR IN STRICT

 LIABILITY

.

LIMIT

A

TION OF

 LIABILITY

CM shall have no liability for any damages if CM’

s performance is delayed for any reason or is prevented to any extent by any e

vent such as, but not limited to: any war

, civil unrest, government restrictions or restraints, strikes, or work stoppages, 

À

 re, 

Á

 ood, accident, allocation, shortages of transportation, fuel, materials, or labor

, acts of God or any other reason beyond the 

sole control of CM. 

T

O

 THE FULLEST

 EXTENT

 PERMITTED BY

 APPLICABLE LA

W

 AND SUBJECT

 T

O

 

THE NEXT

 SENTENCE, CM EXPRESSL

Y

 DISCLAIMS 

AND EXCLUDES 

ANY

 LIABILITY

 FOR LOSS OF

 PROFITS, LOSS OF

 BUSINESS OR GOODWILL, CONSEQU

ENTIAL, INCIDENT

AL, SPECIAL, LIQUIDA

TED, OR 

PUNITIVE DAMAGE IN CONTRACT

, FOR BREACH OF

 ANY

 EXPRESS OR IMPLIED 

W

ARRANTY

, OR IN 

T

O

R

T

WHETHER FOR CM’

s NEGLIGENCE OR 

AS STRIC

T

 LIABILITY

. Nothing in this 

Agreement is intended to 

exclude CM’

s liability for death, personal injury or fraud.

OBT

AINING W

ARRANTY

 PERFORMANCE

Normally

, the contractor or service or

ganization who installed the products will provide warranty performance for the owner

. Sh

ould the installer be unavailable, contact any CM recognized Representative. If assistance is required in obtaining warranty 

performance, write or call:

Climate Master

, Inc.  •  Customer Service  •  7300 S.W

. 44th Street  •  Oklahoma City

, Oklahoma, U.S.A. 73179  •  (405) 745-600

0  •  F

AX (405) 745-6068

NOTE: Some countries do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequ

ential or incidental damages, so the foregoing exclusions and limitations may not apply to you. 

This warranty gives you 

speci

À

 c legal rights, and you may also have other rights which vary from state to state and country to country

.

Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.

*LC079*

LC079

Rev

.: 10/09

Warranty

Summary of Contents for Tranquility 16 Series

Page 1: ...ications 17 Ground Loop Heat Pump Applications 18 Ground Water Heat Pump Applications 20 Water Quality Standards 22 Electrical Line Voltage 23 Electrical Power Wiring 24 Electrical Power Low Voltage W...

Page 2: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 2 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 This Page Intentionally Left Blank...

Page 3: ...r Water Coil w CoatedAir Coil HEAT EXCHANGER OPTIONS C Copper Water Coil w Non CoatedAir Coil L LEFT RETURN RETURNAIR OPTIONS R RIGHT RETURN F FRONT RETURN VERTICAL009 030 B BACK DISCHARGE HORIZONTALO...

Page 4: ...physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings...

Page 5: ...and gloves when handling parts and servicing heat pumps Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is designed for installat...

Page 6: ...owaway mm 254 x 457 254x457 254 x 457 508 x 508 508 x 508 508 x 508 508 x 508 610 x 610 610 x 610 1 356 x 610 1 457 x 610 1 356 x 610 1 457 x 610 Weight Operating kg 47 48 52 69 72 86 89 92 99 119 126...

Page 7: ...electrical cables and other items that prohibit future removal of components or the unit itself 3 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 8: ...uded on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the filter rail must be removed and replaced with a duct flange or filter frame C...

Page 9: ...ccess Air Coil Front Front Front Front CCP CCP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and allow adequate cleara...

Page 10: ...es are not pinched and not over sharp edges Adjust motor downward to tighten belt Raise or lower motor slide assembly with adjusting bolt and retighten 2 slide nuts Check for correct tension See Tensi...

Page 11: ...the minimum Each unit must be installed with its own individual trap and connection to the condensate line main or riser Provide a means to flush or blow out the condensate line DO NOT install units...

Page 12: ...stem To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of...

Page 13: ...nd isolation The pad should be at least 10mm to 13mm in thickness Extend the pad beyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not blo...

Page 14: ...e Except on units with front return air 3 ASP are removable panels that provide additional access to the units interior Clear access to ASP panels is not required and they are not to be used in place...

Page 15: ...local plumbing building codes Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections...

Page 16: ...orque for brass fittings is 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed s...

Page 17: ...em should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2...

Page 18: ...ntering loop temperatures drop below 5 C or where piping will be routed through areas subject to freezing antifreeze is required Alcohols and glycols are commonly used as antifreeze however your local...

Page 19: ...Balancing Valve Stainless steel braid hose with integral J swivel Building Loop Power Wiring Return Air upply Air Unit Hanger Ball Valve with optional integral P T plug 3 8 10mm threaded rods Unit Pow...

Page 20: ...rying two pressure gauges may be needed Adjust the valve until the desired flow of 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a flow control device mounted on the outle...

Page 21: ...T ank Shut Off Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Water Coil Low Temperature Limit Setting For all open loop systems the 1 1 C FP1 sett...

Page 22: ...ater temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion an...

Page 23: ...ion during installation WARNING CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors CAUTION WARNING WARNING Thi...

Page 24: ...ze Grnd Capacitor CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors WARNING Disconnect electrical power sourc...

Page 25: ...fic terminal connections Review the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Low Water Temperature Cutout Selection The CXM DXM control allows the field...

Page 26: ...20 and 21 illustrate typical slow closing water control valve wiring for Taco 500 series ClimateMaster P N AVM and Taco SBV series valves Slow closing valves take approximately 60 seconds to open very...

Page 27: ...sunlight drafts or on external walls The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement Position the thermostat back plate...

Page 28: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 28 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controll...

Page 29: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 29 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with DXM Controller...

Page 30: ...ER WATER SO URCE H E AT PU MPS 30 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controller and MPC...

Page 31: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 31 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with CXM Controller...

Page 32: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 32 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controlle...

Page 33: ...SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 33 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controller and MPC DDC Contr...

Page 34: ...g a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field c...

Page 35: ...ides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open DIP Switches Note In the following field configuration option...

Page 36: ...the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP...

Page 37: ...lt If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 12...

Page 38: ...rrent status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode T...

Page 39: ...or indoor installation only Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation such as unconditioned spaces subject to 100 outside air Power Sup...

Page 40: ...al the rate of bleed 4 Refill the system and add trisodium phosphate in a proportion of approximately 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise th...

Page 41: ...ty of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger water valves and other componen...

Page 42: ...should be between 8 C and 14 C g Turn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize befo...

Page 43: ...28 40 6 31 5 26 9 23 4 024 0 19 15 2 11 6 9 6 8 3 0 28 27 6 22 2 19 3 17 2 0 38 49 6 40 6 35 8 32 4 030 0 24 9 0 6 1 4 8 4 1 0 35 15 8 12 5 10 3 9 6 0 47 28 9 23 2 20 17 9 036 0 28 12 4 9 6 8 3 6 9 0...

Page 44: ...filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to...

Page 45: ...heck for piping slope away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air...

Page 46: ...place Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting...

Page 47: ...OIL C C FP2 HEATING LIQUID LINE C EXPANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to deter...

Page 48: ...nsuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unreal...

Page 49: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 49 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 50: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 50 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Notes...

Page 51: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 51 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 52: ...f each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific informat...

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