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C L I M A T E M A S T E R   W A T E R - S O U R C E   H E A T   P U M P S

16

C l i m a t e M a s t e r   Wa t e r- S o u rc e   H e a t   P u m p s

Tr a n q u i l i t y   1 6   ( T C )   S e r i e s

R e v. :   2 5   J u l y,   2 0 1 7

Piping Installation

Installation of Supply and Return Piping

Follow these piping guidelines.

1.  Install a drain valve at the base of each supply and 

return riser to facilitate system fl ushing.

2.  Install shut-off / balancing valves and unions at 

each unit to permit unit removal for servicing.

3.  Place strainers at the inlet of each system

circulating pump.

4.  Select the proper hose length to allow slack 

between connection points. Hoses may vary in 

length by +2% to -4% under pressure.

5.  Refer to Table 1. Do not exceed the minimum 

bend radius for the hose selected. Exceeding 

the minimum bend radius may cause the hose to 

collapse, which reduces water fl ow rate. Install an 

angle adapter to avoid sharp bends in the hose 

when the radius falls below the required minimum.

Insulation is not required on loop water piping except 

where the piping runs through unheated areas, outside 

the building or when the loop water temperature is 

below the minimum expected dew point of the pipe 

ambient conditions. Insulation is required if loop water 

temperature drops below the dew point (insulation is 

required for ground loop applications in most climates).

Pipe joint compound is not necessary when Tefl on

®

 

thread tape is pre-applied to hose assemblies or 

when fl ared-end connections are used. If pipe joint 

compound is preferred, use compound only in small 

amounts on the external pipe threads of the fi tting 

adapters. Prevent sealant from reaching the fl ared 

surfaces of the joint. 

Note: When antifreeze is used in the loop, ensure 

that it is compatible with the Tefl on tape or pipe 

joint compound that is applied.

Maximum allowable torque for brass fi ttings is 41 N-m. 

If a torque wrench is not available, tighten fi nger-tight 

plus one quarter turn. Tighten steel fi ttings 

as necessary.

Optional pressure

-rated hose assemblies designed 

specifi cally for use with ClimateMaster units are 

available. Similar hoses can be obtained from alternate 

suppliers. Supply and return hoses are fi tted with 

swivel-joint fi ttings at one end to prevent kinking during 

installation. 

Refer to Figure 11 for an illustration of a typical supply/

return hose kit. Adapters secure hose assemblies to 

the unit and risers. Install hose assemblies properly and 

check regularly to avoid system failure and reduced 

service life. 

A backup wrench is required when tightening water 

connections to prevent water line damage for TC Series 

equipment. TS Series equipment has water connections 

secured to the corner post.

Table 1: Metal Hose Minimum Bend Radii

Hose Diameter

Minimum Bend Radii

12.7mm

6.4cm

19.1mm

10.2cm

25.4mm

14cm

31.8mm

17.1cm

NOTICE! Do not allow hoses to rest against 

structural building components. Compressor 

vibration may be transmitted through the hoses to 

the structure, causing unnecessary noise complaints.

Figure 11: Supply/Return Hose Kit

Rib Crimped

Length

(0.6m Length Standard)

Swivel
Brass
Fitting

 Brass

Fitting

MPT

MPT

CAUTION! 

Corrosive system water requires corrosion 

resistant fi ttings and hoses, and may require water 
treatment.

CAUTION! 

Do not bend or kink supply lines or hoses.

 

CAUTION!

 

 

CAUTION!

 

 

CAUTION!

 

CAUTION! 

Piping must comply with all applicable codes.

WARNING! 

Polyolester Oil, commonly known as POE 

oil, is a synthetic oil used in many refrigeration systems 
including those with HFC-410A refrigerant. POE oil, if it 
ever comes in contact with PVC or CPVC piping, may 
cause failure of the PVC/CPVC. PVC/CPVC piping should 
never be used as supply or return water piping with water 
source heat pump products containing HFC-410A as 
system failures and property damage may result.

 

WARNING!

 

Summary of Contents for Tranquility 16 Series

Page 1: ...ications 17 Ground Loop Heat Pump Applications 18 Ground Water Heat Pump Applications 20 Water Quality Standards 22 Electrical Line Voltage 23 Electrical Power Wiring 24 Electrical Power Low Voltage W...

Page 2: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 2 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 This Page Intentionally Left Blank...

Page 3: ...r Water Coil w CoatedAir Coil HEAT EXCHANGER OPTIONS C Copper Water Coil w Non CoatedAir Coil L LEFT RETURN RETURNAIR OPTIONS R RIGHT RETURN F FRONT RETURN VERTICAL009 030 B BACK DISCHARGE HORIZONTALO...

Page 4: ...physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings...

Page 5: ...and gloves when handling parts and servicing heat pumps Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is designed for installat...

Page 6: ...owaway mm 254 x 457 254x457 254 x 457 508 x 508 508 x 508 508 x 508 508 x 508 610 x 610 610 x 610 1 356 x 610 1 457 x 610 1 356 x 610 1 457 x 610 Weight Operating kg 47 48 52 69 72 86 89 92 99 119 126...

Page 7: ...electrical cables and other items that prohibit future removal of components or the unit itself 3 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 8: ...uded on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the filter rail must be removed and replaced with a duct flange or filter frame C...

Page 9: ...ccess Air Coil Front Front Front Front CCP CCP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and allow adequate cleara...

Page 10: ...es are not pinched and not over sharp edges Adjust motor downward to tighten belt Raise or lower motor slide assembly with adjusting bolt and retighten 2 slide nuts Check for correct tension See Tensi...

Page 11: ...the minimum Each unit must be installed with its own individual trap and connection to the condensate line main or riser Provide a means to flush or blow out the condensate line DO NOT install units...

Page 12: ...stem To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of...

Page 13: ...nd isolation The pad should be at least 10mm to 13mm in thickness Extend the pad beyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not blo...

Page 14: ...e Except on units with front return air 3 ASP are removable panels that provide additional access to the units interior Clear access to ASP panels is not required and they are not to be used in place...

Page 15: ...local plumbing building codes Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections...

Page 16: ...orque for brass fittings is 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed s...

Page 17: ...em should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2...

Page 18: ...ntering loop temperatures drop below 5 C or where piping will be routed through areas subject to freezing antifreeze is required Alcohols and glycols are commonly used as antifreeze however your local...

Page 19: ...Balancing Valve Stainless steel braid hose with integral J swivel Building Loop Power Wiring Return Air upply Air Unit Hanger Ball Valve with optional integral P T plug 3 8 10mm threaded rods Unit Pow...

Page 20: ...rying two pressure gauges may be needed Adjust the valve until the desired flow of 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a flow control device mounted on the outle...

Page 21: ...T ank Shut Off Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Water Coil Low Temperature Limit Setting For all open loop systems the 1 1 C FP1 sett...

Page 22: ...ater temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion an...

Page 23: ...ion during installation WARNING CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors CAUTION WARNING WARNING Thi...

Page 24: ...ze Grnd Capacitor CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors WARNING Disconnect electrical power sourc...

Page 25: ...fic terminal connections Review the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Low Water Temperature Cutout Selection The CXM DXM control allows the field...

Page 26: ...20 and 21 illustrate typical slow closing water control valve wiring for Taco 500 series ClimateMaster P N AVM and Taco SBV series valves Slow closing valves take approximately 60 seconds to open very...

Page 27: ...sunlight drafts or on external walls The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement Position the thermostat back plate...

Page 28: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 28 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controll...

Page 29: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 29 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with DXM Controller...

Page 30: ...ER WATER SO URCE H E AT PU MPS 30 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controller and MPC...

Page 31: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 31 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with CXM Controller...

Page 32: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 32 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controlle...

Page 33: ...SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 33 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controller and MPC DDC Contr...

Page 34: ...g a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field c...

Page 35: ...ides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open DIP Switches Note In the following field configuration option...

Page 36: ...the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP...

Page 37: ...lt If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 12...

Page 38: ...rrent status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode T...

Page 39: ...or indoor installation only Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation such as unconditioned spaces subject to 100 outside air Power Sup...

Page 40: ...al the rate of bleed 4 Refill the system and add trisodium phosphate in a proportion of approximately 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise th...

Page 41: ...ty of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger water valves and other componen...

Page 42: ...should be between 8 C and 14 C g Turn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize befo...

Page 43: ...28 40 6 31 5 26 9 23 4 024 0 19 15 2 11 6 9 6 8 3 0 28 27 6 22 2 19 3 17 2 0 38 49 6 40 6 35 8 32 4 030 0 24 9 0 6 1 4 8 4 1 0 35 15 8 12 5 10 3 9 6 0 47 28 9 23 2 20 17 9 036 0 28 12 4 9 6 8 3 6 9 0...

Page 44: ...filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to...

Page 45: ...heck for piping slope away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air...

Page 46: ...place Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting...

Page 47: ...OIL C C FP2 HEATING LIQUID LINE C EXPANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to deter...

Page 48: ...nsuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unreal...

Page 49: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 49 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 50: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 50 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Notes...

Page 51: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 51 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 52: ...f each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific informat...

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