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C L I M A T E M A S T E R   W A T E R - S O U R C E   H E A T   P U M P S

42

C l i m a t e M a s t e r   Wa t e r- S o u rc e   H e a t   P u m p s

Tr a n q u i l i t y   1 6   ( T C )   S e r i e s

R e v. :   2 5   J u l y,   2 0 1 7

Unit Start-up Procedure

1.  Turn the thermostat fan position to “ON”. Blower 

should start.

2. Balance air fl ow at registers.

3.  Adjust all valves to their full open positions. Turn on 

the line power to all heat pumps.

4.  Room temperature should be within the minimum-

maximum ranges of table 9. During start-up checks, 

loop water temperature entering the heat pump 

should be between 16°C and 35°C.

5.   Two factors determine the operating limits of 

ClimateMaster heat pumps, (a) return air temperature, and 

(b) water temperature. When any one of these factors is at 

a minimum or maximum level, the other factor must be at 

normal level to insure proper unit operation.

a.   Adjust the unit thermostat to the warmest setting. 

Place the thermostat mode switch in the “COOL” 

position.  Slowly reduce thermostat setting until 

the compressor activates.

b.   Check for cool air delivery at the unit grille within a 

few minutes after the unit has begun to operate.

  Note: Units have a fi ve minute time delay in the 

control circuit that can be eliminated on the CXM/

DXM control board as shown below in Figure 28. 

See controls description for details.

c.   Verify that the compressor is on and that the water 

fl ow rate is correct by measuring pressure drop 

through the heat exchanger using the P/T plugs 

and comparing to table 10.

d.   Check the elevation and cleanliness of the 

condensate lines. Dripping may be a sign of a 

blocked line. Check that the condensate trap is 

fi lled to provide a water seal.

e.   Refer to table 17. Check the temperature of both 

entering and leaving water. If temperature is within 

range, proceed with the test. Verify correct water 

fl ow by comparing unit pressure drop across the 

heat exchanger versus the data in tables 10b and 

c. Heat of rejection (HR) can be calculated and 

compared to submittal data capacity pages.  The 

formula for HR for systems with water is as follows:

HR (kW) = TD x l/s x 4.18,where TD is the 

temperature difference between the entering and 

leaving water, and l/s is the fl ow rate, determined 

by comparing the pressure drop across the heat 

exchanger to table 10.

f.   Check air temperature drop across the air coil when 

compressor is operating. Air temperature drop 

should be between 8°C and 14°C.

g.   Turn thermostat to “OFF” position. A hissing noise 

indicates proper functioning of the reversing valve.

6. Allow fi ve (5) minutes between tests for pressure to 

equalize before beginning heating test.

a.   Adjust the thermostat to the lowest setting. 

Place the thermostat mode switch in the “HEAT” 

position.

b.   Slowly raise the thermostat to a higher 

temperature until the compressor activates.

c.   Check for warm air delivery within a few minutes 

after the unit has begun to operate.

d.   Refer to table 17. Check the temperature of both 

entering and leaving water. If temperature is within 

range, proceed with the test. Verify correct water 

fl ow by comparing unit pressure drop across the 

heat exchanger versus the data in table 10. Heat of 

extraction (HE) can be calculated and compared to 

submittal data capacity pages.  The formula for HE for 

systems with water is as follows: 

  HE (kW) = TD x l/s x 4.18, where TD is the 

temperature difference between the entering and 

leaving water, and l/s is the fl ow rate in U.S. GPM, 

determined by comparing the pressure drop across 

the heat exchanger to table 10.

e.   Check air temperature rise across the air coil when 

compressor is operating. Air temperature rise should 

be between 11°C and 17°C. 

f.   Check for vibration, noise, and water leaks.

7.   If unit fails to operate, perform troubleshooting analysis 

(see troubleshooting section). If the check described 

fails to reveal the problem and the unit still does not 

operate, contact a trained service technician to insure 

proper diagnosis and repair of the equipment.

8.   When testing is complete, set system to maintain 

desired comfort level.

9.  

BE CERTAIN TO FILL OUT AND FORWARD ALL WARRANTY 

REGISTRATION PAPERS TO CLIMATEMASTER.

Note: If performance during any mode appears 

abnormal, refer to the CXM/DXM section or 

troubleshooting section of this manual. To obtain 

maximum performance, the air coil should be cleaned 

before start-up. A 10% solution of dishwasher 

detergent and water is recommended.

Unit Start-Up Procedure

WARNING!  

When the disconnect switch is closed, high 

voltage is present in some areas of the electrical panel. 
Exercise caution when working with energized equipment.

CAUTION! 

Verify that ALL water control valves are open 

and allow water fl ow prior to engaging the compressor. 
Freezing of the coax or water lines can permanently 
damage the heat pump.

 

WARNING!

 

 

CAUTION!

 

Figure 28: Test Mode Pins

LT1
LT2

Short test pins together to enter 
Test Mode and speed-up timing 
and delays for 20 minutes.

Summary of Contents for Tranquility 16 Series

Page 1: ...ications 17 Ground Loop Heat Pump Applications 18 Ground Water Heat Pump Applications 20 Water Quality Standards 22 Electrical Line Voltage 23 Electrical Power Wiring 24 Electrical Power Low Voltage W...

Page 2: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 2 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 This Page Intentionally Left Blank...

Page 3: ...r Water Coil w CoatedAir Coil HEAT EXCHANGER OPTIONS C Copper Water Coil w Non CoatedAir Coil L LEFT RETURN RETURNAIR OPTIONS R RIGHT RETURN F FRONT RETURN VERTICAL009 030 B BACK DISCHARGE HORIZONTALO...

Page 4: ...physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings...

Page 5: ...and gloves when handling parts and servicing heat pumps Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is designed for installat...

Page 6: ...owaway mm 254 x 457 254x457 254 x 457 508 x 508 508 x 508 508 x 508 508 x 508 610 x 610 610 x 610 1 356 x 610 1 457 x 610 1 356 x 610 1 457 x 610 Weight Operating kg 47 48 52 69 72 86 89 92 99 119 126...

Page 7: ...electrical cables and other items that prohibit future removal of components or the unit itself 3 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 8: ...uded on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the filter rail must be removed and replaced with a duct flange or filter frame C...

Page 9: ...ccess Air Coil Front Front Front Front CCP CCP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and allow adequate cleara...

Page 10: ...es are not pinched and not over sharp edges Adjust motor downward to tighten belt Raise or lower motor slide assembly with adjusting bolt and retighten 2 slide nuts Check for correct tension See Tensi...

Page 11: ...the minimum Each unit must be installed with its own individual trap and connection to the condensate line main or riser Provide a means to flush or blow out the condensate line DO NOT install units...

Page 12: ...stem To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of...

Page 13: ...nd isolation The pad should be at least 10mm to 13mm in thickness Extend the pad beyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not blo...

Page 14: ...e Except on units with front return air 3 ASP are removable panels that provide additional access to the units interior Clear access to ASP panels is not required and they are not to be used in place...

Page 15: ...local plumbing building codes Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections...

Page 16: ...orque for brass fittings is 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed s...

Page 17: ...em should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2...

Page 18: ...ntering loop temperatures drop below 5 C or where piping will be routed through areas subject to freezing antifreeze is required Alcohols and glycols are commonly used as antifreeze however your local...

Page 19: ...Balancing Valve Stainless steel braid hose with integral J swivel Building Loop Power Wiring Return Air upply Air Unit Hanger Ball Valve with optional integral P T plug 3 8 10mm threaded rods Unit Pow...

Page 20: ...rying two pressure gauges may be needed Adjust the valve until the desired flow of 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a flow control device mounted on the outle...

Page 21: ...T ank Shut Off Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Water Coil Low Temperature Limit Setting For all open loop systems the 1 1 C FP1 sett...

Page 22: ...ater temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion an...

Page 23: ...ion during installation WARNING CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors CAUTION WARNING WARNING Thi...

Page 24: ...ze Grnd Capacitor CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors WARNING Disconnect electrical power sourc...

Page 25: ...fic terminal connections Review the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Low Water Temperature Cutout Selection The CXM DXM control allows the field...

Page 26: ...20 and 21 illustrate typical slow closing water control valve wiring for Taco 500 series ClimateMaster P N AVM and Taco SBV series valves Slow closing valves take approximately 60 seconds to open very...

Page 27: ...sunlight drafts or on external walls The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement Position the thermostat back plate...

Page 28: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 28 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controll...

Page 29: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 29 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with DXM Controller...

Page 30: ...ER WATER SO URCE H E AT PU MPS 30 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controller and MPC...

Page 31: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 31 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with CXM Controller...

Page 32: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 32 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controlle...

Page 33: ...SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 33 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controller and MPC DDC Contr...

Page 34: ...g a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field c...

Page 35: ...ides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open DIP Switches Note In the following field configuration option...

Page 36: ...the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP...

Page 37: ...lt If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 12...

Page 38: ...rrent status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode T...

Page 39: ...or indoor installation only Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation such as unconditioned spaces subject to 100 outside air Power Sup...

Page 40: ...al the rate of bleed 4 Refill the system and add trisodium phosphate in a proportion of approximately 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise th...

Page 41: ...ty of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger water valves and other componen...

Page 42: ...should be between 8 C and 14 C g Turn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize befo...

Page 43: ...28 40 6 31 5 26 9 23 4 024 0 19 15 2 11 6 9 6 8 3 0 28 27 6 22 2 19 3 17 2 0 38 49 6 40 6 35 8 32 4 030 0 24 9 0 6 1 4 8 4 1 0 35 15 8 12 5 10 3 9 6 0 47 28 9 23 2 20 17 9 036 0 28 12 4 9 6 8 3 6 9 0...

Page 44: ...filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to...

Page 45: ...heck for piping slope away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air...

Page 46: ...place Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting...

Page 47: ...OIL C C FP2 HEATING LIQUID LINE C EXPANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to deter...

Page 48: ...nsuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unreal...

Page 49: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 49 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 50: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 50 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Notes...

Page 51: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 51 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 52: ...f each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific informat...

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