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Tr a n q u i l i t y   1 6   ( T C )   S e r i e s

R e v. :   2 5   J u l y,   2 0 1 7

Ground-Loop Heat Pump Applications

Pre-Installation

Prior to installation, locate and mark all existing 

underground utilities, piping, etc. Install loops for new 

construction before sidewalks, patios, driveways, and 

other construction has begun. During construction, 

accurately mark all ground loop piping on the plot plan 

as an aid in avoiding potential future damage to the 

installation.

Piping Installation

The typical closed loop ground source system is shown 

in Figure 13. All earth loop piping materials should 

be limited to polyethylene fusion only for in-ground 

sections of the loop. Galvanized or steel fi ttings should 

not be used at any time due to their tendency to 

corrode. All plastic to metal threaded fi ttings should 

be avoided due to their potential to leak in earth 

coupled applications. A fl anged fi tting should be 

substituted. P/T plugs should be used so that fl ow can 

be measured using the pressure drop of the unit heat 

exchanger. 

Earth loop temperatures can range between -4 

to 43°C.  Flow rates between 2.41 to 3.23 l/m per 

kW of cooling capacity is recommended in these 

applications. 

Test individual horizontal loop circuits before backfi lling. 

Test vertical U-bends and pond loop assemblies prior to 

installation. Pressures of at least 689 kPa should be used 

when testing.  Do not exceed the pipe pressure rating.  

Test entire system when all loops are assembled. 

Flushing the Earth Loop

Upon completion of system installation and testing, 

fl ush the system to remove all foreign objects and 

purge to remove all air. 

Antifreeze

In areas where minimum entering loop temperatures 

drop below 5°C or where piping will be routed through 

areas subject to freezing, antifreeze is required. 

Alcohols and glycols are commonly used as antifreeze; 

however your local sales offi ce should be consulted 

to determine the antifreeze best suited to your area. 

Freeze protection should be maintained to 9°C below 

the lowest expected entering loop temperature. For 

example, if -1°C is the minimum expected entering 

loop temperature, the leaving loop temperature would 

be -4 to -6°C and freeze protection should be at -10°C.  

Calculation is as follows: -1°C - 9°C = -10°C. 

All alcohols should be premixed and pumped from 

a reservoir outside of the building when possible or 

introduced under the water level to prevent fumes. 

Calculate the total volume of fl uid in the piping system. 

Then use the percentage by volume shown in table 

2 for the amount of antifreeze needed. Antifreeze 

concentration should be checked from a well mixed 

sample using a hydrometer to measure specifi c gravity.

Table 2: Antifreeze Percentages by Volume

Type

Minimum Temperature for Low Temperature Protection

-12.2°C

-9.4°C

-6.7°C

-3.9°C

Methanol
100% USP food grade Propylene Glycol
Ethanol*

25%
38%
29%

21%
25%
25%

16%
22%
20%

10%
15%
14%

* Must not be denatured with any petroleum based product

CAUTION! 

The following instructions represent industry 

accepted installation practices for closed loop earth 
coupled heat pump systems. Instructions are provided 
to assist the contractor in installing trouble free ground 
loops. These instructions are recommendations only. 
State/provincial and local codes MUST be followed and 
installation MUST conform to ALL applicable codes. It is 
the responsibility of the installing contractor to determine 
and comply with ALL applicable codes and regulations.

 

CAUTION!

 

 

CAUTION!

 

CAUTION! 

Ground loop applications require extended range 

equipment and optional refrigerant/water circuit insulation.

Summary of Contents for Tranquility 16 Series

Page 1: ...ications 17 Ground Loop Heat Pump Applications 18 Ground Water Heat Pump Applications 20 Water Quality Standards 22 Electrical Line Voltage 23 Electrical Power Wiring 24 Electrical Power Low Voltage W...

Page 2: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 2 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 This Page Intentionally Left Blank...

Page 3: ...r Water Coil w CoatedAir Coil HEAT EXCHANGER OPTIONS C Copper Water Coil w Non CoatedAir Coil L LEFT RETURN RETURNAIR OPTIONS R RIGHT RETURN F FRONT RETURN VERTICAL009 030 B BACK DISCHARGE HORIZONTALO...

Page 4: ...physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings...

Page 5: ...and gloves when handling parts and servicing heat pumps Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is designed for installat...

Page 6: ...owaway mm 254 x 457 254x457 254 x 457 508 x 508 508 x 508 508 x 508 508 x 508 610 x 610 610 x 610 1 356 x 610 1 457 x 610 1 356 x 610 1 457 x 610 Weight Operating kg 47 48 52 69 72 86 89 92 99 119 126...

Page 7: ...electrical cables and other items that prohibit future removal of components or the unit itself 3 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 8: ...uded on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the filter rail must be removed and replaced with a duct flange or filter frame C...

Page 9: ...ccess Air Coil Front Front Front Front CCP CCP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and allow adequate cleara...

Page 10: ...es are not pinched and not over sharp edges Adjust motor downward to tighten belt Raise or lower motor slide assembly with adjusting bolt and retighten 2 slide nuts Check for correct tension See Tensi...

Page 11: ...the minimum Each unit must be installed with its own individual trap and connection to the condensate line main or riser Provide a means to flush or blow out the condensate line DO NOT install units...

Page 12: ...stem To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of...

Page 13: ...nd isolation The pad should be at least 10mm to 13mm in thickness Extend the pad beyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not blo...

Page 14: ...e Except on units with front return air 3 ASP are removable panels that provide additional access to the units interior Clear access to ASP panels is not required and they are not to be used in place...

Page 15: ...local plumbing building codes Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections...

Page 16: ...orque for brass fittings is 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed s...

Page 17: ...em should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2...

Page 18: ...ntering loop temperatures drop below 5 C or where piping will be routed through areas subject to freezing antifreeze is required Alcohols and glycols are commonly used as antifreeze however your local...

Page 19: ...Balancing Valve Stainless steel braid hose with integral J swivel Building Loop Power Wiring Return Air upply Air Unit Hanger Ball Valve with optional integral P T plug 3 8 10mm threaded rods Unit Pow...

Page 20: ...rying two pressure gauges may be needed Adjust the valve until the desired flow of 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a flow control device mounted on the outle...

Page 21: ...T ank Shut Off Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Water Coil Low Temperature Limit Setting For all open loop systems the 1 1 C FP1 sett...

Page 22: ...ater temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion an...

Page 23: ...ion during installation WARNING CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors CAUTION WARNING WARNING Thi...

Page 24: ...ze Grnd Capacitor CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors WARNING Disconnect electrical power sourc...

Page 25: ...fic terminal connections Review the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Low Water Temperature Cutout Selection The CXM DXM control allows the field...

Page 26: ...20 and 21 illustrate typical slow closing water control valve wiring for Taco 500 series ClimateMaster P N AVM and Taco SBV series valves Slow closing valves take approximately 60 seconds to open very...

Page 27: ...sunlight drafts or on external walls The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement Position the thermostat back plate...

Page 28: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 28 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controll...

Page 29: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 29 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with DXM Controller...

Page 30: ...ER WATER SO URCE H E AT PU MPS 30 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controller and MPC...

Page 31: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 31 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with CXM Controller...

Page 32: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 32 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controlle...

Page 33: ...SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 33 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controller and MPC DDC Contr...

Page 34: ...g a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field c...

Page 35: ...ides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open DIP Switches Note In the following field configuration option...

Page 36: ...the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP...

Page 37: ...lt If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 12...

Page 38: ...rrent status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode T...

Page 39: ...or indoor installation only Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation such as unconditioned spaces subject to 100 outside air Power Sup...

Page 40: ...al the rate of bleed 4 Refill the system and add trisodium phosphate in a proportion of approximately 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise th...

Page 41: ...ty of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger water valves and other componen...

Page 42: ...should be between 8 C and 14 C g Turn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize befo...

Page 43: ...28 40 6 31 5 26 9 23 4 024 0 19 15 2 11 6 9 6 8 3 0 28 27 6 22 2 19 3 17 2 0 38 49 6 40 6 35 8 32 4 030 0 24 9 0 6 1 4 8 4 1 0 35 15 8 12 5 10 3 9 6 0 47 28 9 23 2 20 17 9 036 0 28 12 4 9 6 8 3 6 9 0...

Page 44: ...filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to...

Page 45: ...heck for piping slope away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air...

Page 46: ...place Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting...

Page 47: ...OIL C C FP2 HEATING LIQUID LINE C EXPANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to deter...

Page 48: ...nsuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unreal...

Page 49: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 49 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 50: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 50 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Notes...

Page 51: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 51 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Page 52: ...f each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific informat...

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