70
CRANKCASE/TRANSMISSION/CRANKSHAFT
Transmission Shafts Disassembly
Main Shaft Assembly
LUBRICATE ALL TRANSMISSION PARTS WITH ENGINE
OIL DURING ASSEMBLY.
NOTICE
The
transmission shaft
assemblies may be
disassembled, if required. Use internally
expanding
circlip pliers
to remove the
circlips
. Clean the transmission parts with a
low flash point solvent and dry. Inspect the
gears
for cracks or damage to the gear teeth.
Inspect for galling or heat damage to the
fork
grooves
. Inspect the
dogs
for damage. The
stationary gears must spin freely and the slider
gears must move side to side without
resistance. Replace any damaged parts.
Transmission Main Shaft Parts Identification
1.
Thrust washer 15.2 x 24.8 x 1.0
2.
Main shaft gear 2
nd
15T
3.
Main shaft gear 5
th
24T
4.
Spline washer
5.
Circlip
6.
Main shaft gear 4
th
22T
7.
Main shaft gear 3
rd
19T
8.
Main shaft with main shaft gear 1
st
11T
9.
Thrust Washer 20.2 x 26.8 x 0.5
10.
Starter gear
1 2 3 4 5 6 5 4 7
8 9 10
Circlip pliers
