144
BRAKES
Rear Brake Caliper Removal/Disassembly
Seat Removal
1.
Remove the
reservoir
cap, diaphragm plate
and
diaphragm
and drain the reservoir with a vacuum bleeder.
2.
Connect a commercial vacuum bleeder to the caliper bleed nipple
and apply vacuum. Open the bleed nipple ¼ turn and drain the
brake system of remaining brake fluid.
3.
Remove the brake hose
banjo bolt
and
2 x
washers
. Cover the hose end with a shop
towel to prevent brake fluid spills.
4.
Remove the
2 x M8 bolts
and remove the
caliper.
5.
Remove the
2 x pins
and remove
the brake
pads.
6.
Extract the
slide pins
and
bracket
from the
caliper rubber boots.
7.
The
piston seals
may be removed with a hook pick. If the
slide pin boots
are damaged, they may be removed by
collapsing the boot and withdrawing.
8.
Clean all parts with non-chlorinated brake cleaner and dry
with compressed air.
Remove the
reservoir cap, plate
and diaphragm
Banjo bolt
2 x M8 bolts
Piston seals
Slide pin boots
