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APOLLO LOW PRESSURE SUPPLIED-AIR RESPIRATOR 

Page 13 

HELMET MODEL 20 

 

 

 

 

 

© 2011 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 21991

 

 

 

Figure 6 

 

 
9.5.3 

Slide the ends of the cape to the notch. 

Continue sliding one end of the cape out of the groove 
until the entire cape is detached from the helmet. 
 

9.5.4 

To install the cape, separate the Velcro

®

 tabs on 

the cape and slide one end into the groove on the 
bottom edge of the cape attachment strap at the point 
where the groove is notched. Continue sliding the cape 
around the bottom of the helmet until the entire cape is 
completely into the groove. NOTE: Spraying a small 
amount of food grade silicone into the groove will reduce 
friction and ease assembly. 
 

9.5.5 

Join the Velcro

®

 tabs at the notch. 

 
 
9.6 

Removing and Replacing Suspensions 

 
9.6.1 

Standard Padded Suspension 

 

9.6.1.1

  All pads are held in place with strips of adhesive 

backed, hook and loop fastener material (the green side 
of the pad is Velcro

®

 receptive, the black side is not). 

Remove the side and middle pads by pulling them free 
of the hook-fastener strip.  
 

9.6.1.2

  Remove the suspension web, by extracting the 

plastic tabs from the mounting slots in the helmet shell. 
While holding the top pad in place, pull the webbing to 
separate it from the top pad. 
 

9.6.1.3

 To remove the top pad, hold the air baffle 

partition (Figure 7, item 10) in place, and pull the pad to 
separate it from the partition. 
 

9.6.1.4

  Inspect the chin strap, and if necessary replace 

it before installing the suspension.  
 

9.6.1.5

 Make sure the air baffle partition is correctly 

located, before installing the top pad. Align the pad while 
pressing it into place against the fastener strip. 
 

9.6.1.6

  Place the suspension web under the chin strap 

and then secure the suspension by inserting the plastic 
tabs into their respective mounts; the yellow tabs go on 
the side mounts.  
 

9.6.1.7

 Align the middle pad so the elastic cord is 

toward the back and the center of the pad is centered to 
the suspension web. Press the pad to engage the 
fastener strip, minor repositioning may be needed to fully 
seat the pad.  
 

9.6.1.8

 Place the Velcro

®

 receptive green side of the 

side pad against the helmet shell, Attach it by pressing it 
onto the fastener strips. The black side faces the 
operator’s head. 
 

9.6.1.9

  Reattach the cape to the helmet by following the 

instructions in Section 9.5. 

 
9.6.2 

Web Suspension with Sweatband, Alternate 

 

9.6.2.1

  Remove cape from the helmet per Section 9.5. 

 

9.6.2.2

 Remove and discard the old suspension and 

suspension strap by extracting the plastic tabs from the 
wedge-shaped clefts in the shell. 
 

9.6.2.3

 Unfasten the vinyl sweatband from the two 

lower, outside buttons, ref. Figure 3. 
 

9.6.2.4

 The suspension fits head sizes 6.5 to 8. Head 

sizes are marked on the headband slots. Slide the 
headband tongue in or out of the guide, to attain the 
desired head size. It is important that the adjustment be 
made evenly on both sides. Press the selected slots 
firmly onto the fastening lugs on the front band. 
 

9.6.2.5

 

Refasten the vinyl sweatband onto the 

suspension buttons. 
 

9.6.2.6

 Install the suspension strap before installing the 

suspension. Insert the yellow end tabs into the clefts on the 
helmet shell. When correctly installed, the strap is between 
the suspension and helmet shell and above the ears. 
 

9.6.2.7

  Install the suspension by inserting the four white 

plastic tabs into the clefts on the shell. The tabs must 
fully seat in their respective clefts. 
 

9.6.2.8

 Try on the helmet for fit and readjust if 

necessary. It is not necessary to remove the suspension 
to make adjustments. 
 

Notch 

Velcro

®

 Tab 

Summary of Contents for APOLLO 20

Page 1: ...sed instructions Electronic files include a Preface containing the same important information as the orange cover 2011 CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fa...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...y alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution us...

Page 7: ...debilitating lung blood liver kidney and skin injuries and even death Toxic dust is produced primarily by the breakdown of the abrasive being used and the surface being treated during abrasive blasti...

Page 8: ...or and found to be safe to breathe Toxic dust poisoning also may occur by eating drinking or smoking in a contaminated area or by eating drinking or smoking in a non hazardous area before thorough was...

Page 9: ...e validated third party testing for use up to 1000 APF In order not to be in violation of OSHA 1000 APF the end user must have a copy of this validated testing A copy of Clemco validated testing may b...

Page 10: ...ith an inner lens that is secured by the window gasket To protect the inner lens a middle lens and up to three perforated cover lenses are securely held in position by the lens gasket and frame 3 2 2...

Page 11: ...n 3 4 1 Respirator hose must be NIOSH approved Clemco 1 2 ID respirator hose 3 4 2 If longer hose is required it must be a NIOSH approved Clemco 1 2 respirator hose extension Use 50 foot or 100 foot C...

Page 12: ...i 4 1 3 Limiting characteristics of Grade D air at the time of publication of this manual are as follows Carbon Dioxide maximum of 1000 ppm Carbon Monoxide maximum of 10 ppm Odor No pronounced odor O...

Page 13: ...spirator hose air entry ports and fittings of all dust and debris Inspect the helmet suspension and if necessary replace it per Section 9 6 5 2 Begin the operation of the ambient air pump per the manu...

Page 14: ...headband slots Slide the headband tongue in or out of the guide to attain the desired head size It is important that the adjustment be made evenly on both sides Press the selected slots firmly onto t...

Page 15: ...service adjusted repaired or discarded in accordance with the following procedures 7 4 2 Adjustments and repairs must be made only by appropriately trained persons and only with genuine Clemco NIOSH...

Page 16: ...dditional disinfecting may be done before and or after use by wiping the surfaces with a commercial disinfecting wipe or spray 9 0 SERVICE MAINTENANCE CAUTION To prevent recontamination of the respira...

Page 17: ...the flange Working from inside the helmet push the gasket toward the tab until the tab is fully inserted into the retaining slot 9 2 8 Repeat the process on the opposite side The gasket must be pushed...

Page 18: ...on web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts the yellow tabs go on the side mounts 9 6 1 7 Align the middle pad so the elastic...

Page 19: ...s contaminants and may cause injury disease or death to the user OSHA Regulation 29 CFR 1910 134 H 4 i requires the use of the respirator manufacturer s NIOSH approved parts designated for the respira...

Page 20: ...ar 21301 13 O Ring 7 8 OD 2 required 22815 14 Breathing tube assembly includes two of item 13 22811 15 Constant flow connector LP w o belt 21429 16 Belt 2 web with buckle 04430 17 Nut lens frame 2 req...

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