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APOLLO LOW PRESSURE SUPPLIED-AIR RESPIRATOR 

Page 7 

HELMET MODEL 20 

 

 

 

 

 

© 2011 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 21991

 

the monitor on and off. Do this to make sure the monitor 
is fully functional before placing it inside the helmet. 
 

 

 
4.0 AIR 

SUPPLY 

 

 

 

 WARNING 

Air supplied to this respirator system is critical 
to the safety of the user. Read this section 
carefully. Poor quality air or low air volume will 
cause serious respiratory injury or death to the 
user. See Toxic Dust Poisoning Warning in 
Section 1.5. 

 

 

 

 

 WARNING 

This respirator is intended for use with (low 
pressure) ambient air pumps. Do not use 
compressors or high pressure cylinders 
(bottles) as an air source for this respirator. Air 
supplied from compressors poses hazards, 
especially from carbon monoxide that are not 
covered in these instructions. High pressure 
cylinders require special knowledge for their 
use and compliance, details of which are not 
covered in these instructions.  

 
 

4.1 Air 

Quality 

 

4.1.1 

The quality of air supplied to the respirator is 

extremely critical to the safety of the user. Special care 
must also be taken to avoid accidental connection to any 
other gas lines; such as, oxygen, acetylene, or nitrogen. 

 

 DANGER 

Never connect a breathing-air line to an air 
source that has not been tested for gas and 
particulate contamination. The presence of 
unacceptable levels of carbon monoxide (CO) 
or other gases, or oxygen deficiency in 
breathing air will cause death to the user. 

 

4.1.2 

The employer is responsible for ensuring that 

breathing air shall meet the requirements for Grade D or 
higher quality, as described in Compressed Gas 
Association Commodity Specification pamphlet G-7.1., 
titled Commodity Specification For Air, published by 
Compressed Gas Association Inc., Chantilly, VA. 
Website: 

www.cganet.com

 (29 CFR 1910.134 (i)). 

 

4.1.3

  Limiting characteristics of Grade D air, at the 

time of publication of this manual are as follows: 

Carbon Dioxide  .............  maximum of 1000 ppm 
Carbon Monoxide  ..............  maximum of 10 ppm 
Odor  ................................. *No pronounced odor 
Oil (hydrocarbons)  ............. maximum of 5 mg/m

3

 

Oxygen  ............................. between 19.5 - 23.5% 
 
* Specific measurement of odor in gaseous air is 
impractical. Air may have a slight odor but the 
presence of a pronounced odor renders the air 
unsatisfactory. 

 

4.1.4 

Prior to using the respirator, read the owner’s 

manual and all instructions, labels, and warnings relating 
to the ambient air pump. 

 

 

WARNING 

The air pump must be located where Grade D or 
higher quality respirable air is ensured. If air 
quality at the pump’s intake cannot be assured, 
use an intake hose extension to draw air from 
an area where clean, respirable air is certain. 
Any toxic air entering the pump will enter the 
respirator and will cause severe illness or death 
to the user. 

 

4.1.5

 

Take precautions to prevent contaminants from 

entering through the air pump's inlet filter. Locate the air 
pump's inlet filter away from all sources of contaminants 
including carbon monoxide, which is found in engine 
exhaust, and in any form of combustion. Place the pump 
in an area away from vehicle traffic. Do not locate the 
pump's inlet filter near any exhaust system outlet, 
ventilation flue, or source of fumes or particles of any 
kind. If the ambient air pump cannot be placed in an 
area where respirable air can be guaranteed, use an air 
inlet extension hose as specified by the pump 
manufacturer to bring air from an area where clean 
respirable air is ensured. 

 
 

S – Special or Critical User’s Instructions 
 
4.2 

Air Volume and Pressure

 

 
4.2.1

 

LP respirators are for use with ambient pumps, 

which provide 6 to 20 cfm of Grade D air at pressures 
shown in table in Section 4.2.2. Maintaining the correct 
operating pressure at the point of attachment ensures 
the correct air flow to the respirator. 
 

4.2.2

  Use the following table to determine the 

minimum and maximum pressure settings and maximum 

Summary of Contents for APOLLO 20

Page 1: ...sed instructions Electronic files include a Preface containing the same important information as the orange cover 2011 CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fa...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...y alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution us...

Page 7: ...debilitating lung blood liver kidney and skin injuries and even death Toxic dust is produced primarily by the breakdown of the abrasive being used and the surface being treated during abrasive blasti...

Page 8: ...or and found to be safe to breathe Toxic dust poisoning also may occur by eating drinking or smoking in a contaminated area or by eating drinking or smoking in a non hazardous area before thorough was...

Page 9: ...e validated third party testing for use up to 1000 APF In order not to be in violation of OSHA 1000 APF the end user must have a copy of this validated testing A copy of Clemco validated testing may b...

Page 10: ...ith an inner lens that is secured by the window gasket To protect the inner lens a middle lens and up to three perforated cover lenses are securely held in position by the lens gasket and frame 3 2 2...

Page 11: ...n 3 4 1 Respirator hose must be NIOSH approved Clemco 1 2 ID respirator hose 3 4 2 If longer hose is required it must be a NIOSH approved Clemco 1 2 respirator hose extension Use 50 foot or 100 foot C...

Page 12: ...i 4 1 3 Limiting characteristics of Grade D air at the time of publication of this manual are as follows Carbon Dioxide maximum of 1000 ppm Carbon Monoxide maximum of 10 ppm Odor No pronounced odor O...

Page 13: ...spirator hose air entry ports and fittings of all dust and debris Inspect the helmet suspension and if necessary replace it per Section 9 6 5 2 Begin the operation of the ambient air pump per the manu...

Page 14: ...headband slots Slide the headband tongue in or out of the guide to attain the desired head size It is important that the adjustment be made evenly on both sides Press the selected slots firmly onto t...

Page 15: ...service adjusted repaired or discarded in accordance with the following procedures 7 4 2 Adjustments and repairs must be made only by appropriately trained persons and only with genuine Clemco NIOSH...

Page 16: ...dditional disinfecting may be done before and or after use by wiping the surfaces with a commercial disinfecting wipe or spray 9 0 SERVICE MAINTENANCE CAUTION To prevent recontamination of the respira...

Page 17: ...the flange Working from inside the helmet push the gasket toward the tab until the tab is fully inserted into the retaining slot 9 2 8 Repeat the process on the opposite side The gasket must be pushed...

Page 18: ...on web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts the yellow tabs go on the side mounts 9 6 1 7 Align the middle pad so the elastic...

Page 19: ...s contaminants and may cause injury disease or death to the user OSHA Regulation 29 CFR 1910 134 H 4 i requires the use of the respirator manufacturer s NIOSH approved parts designated for the respira...

Page 20: ...ar 21301 13 O Ring 7 8 OD 2 required 22815 14 Breathing tube assembly includes two of item 13 22811 15 Constant flow connector LP w o belt 21429 16 Belt 2 web with buckle 04430 17 Nut lens frame 2 req...

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