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APOLLO LOW PRESSURE SUPPLIED-AIR RESPIRATOR 

Page 6 

HELMET MODEL 20 

 

 

 

 

 

© 2011 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 21991

 

3.3 

Breathing Tube Assembly 

 

 

 

 CAUTION 

Note the directional flow arrows on the labels at 
both ends of the breathing tube. The flow 
arrows indicate the direction of air flow to the 
helmet. Flow arrows must point toward the 
helmet. Failure to properly attach the breathing 
tube may damage the tube's acoustical foam, 
which will block air flow, or it may increase 
noise levels beyond OSHA limits. 

 
3.3.1 

The breathing tube has a clamped-on end and a 

molded-on end. Attach the clamped-on end to the 
threaded air inlet fitting at the back of the helmet as 
shown in Figure 2. Do not over-tighten; hand-tight is 
sufficient. 
 

3.3.2 

Attach the molded-on swivel connector to the 

constant-flow connector. 
 
 

 

 

Figure 2 

 
 

 

  CAUTION 

Use the handle to carry or hang the respirator. 
Never hold, carry or hang the respirator by the 
breathing tube. Mishandling the respirator in 
this manner may damage the tube or helmet 
inlet. Any leaks or breaks in the breathing tube 
will alter the air flow through the respirator and 
affect user’s safety and comfort. 

 

3.4 Respirator 

Hose 

 

 

WARNING 

OSHA regulations 29 CFR 1910 and 29 CFR 
1926 require that respirator air line couplers be 
incompatible with air lines for non-respirable 
use. This incompatibility prevents inadvertent 
supply of respirators with potentially 
hazardous, non-respirable gases or oxygen. It 
is the employer's or facility owner's 
responsibility to comply with the regulation. 

 
3.4.1 

Respirator hose must be NIOSH-approved 

Clemco 1/2

"

 ID respirator hose. 

 
3.4.2

 

If longer hose is required, it must be a NIOSH-

approved Clemco 1/2

"

 respirator hose extension. Use 

50-foot or 100-foot Clemco respirator hoses in any 
combination as noted in the table in Section 4.2, not to 
exceed 300 ft. or three individual hose lengths. 

 
3.4.3

  Attach the female disconnect end of the 

respirator hose to the constant-flow connector. The male 
end attaches to the ambient air pump. 
 

3.5 

CMS-3 CO Monitor Option, Respirator Mounted 

The Clemco supplied air respirator model Apollo 20 LP is 
NIOSH approved with the accessory CMS-3 personal 
carbon monoxide alarm, but NIOSH has not evaluated the 
function of the CMS-3 personal carbon monoxide alarm.

 

 
3.5.1 

Open the lens frame and remove the lenses per 

Section 9.2. 

 
3.5.2

 

Don the helmet and place monitor on one of the 

side walls of the window extension, positioning it to make 
sure the alarm light is visible from inside the helmet. 
 

3.5.3

  Mark the location and remove the monitor and 

helmet.  
 

3.5.4

 

Remove backing from the Velcro

®

 hook tape and 

adhere it at the marked location (the loop tape adheres to 
the monitor). Attach the monitor and make sure the 
monitor’s alarm lights are visible from inside the helmet. 
 

3.5.5

 

Remove the monitor and prepare it for operation 

per instructions supplied with the monitor. 
 

3.5.6

 

Replace the lenses and lens frame assembly. 

 

3.5.7

  After the initial setup is done, remove and 

reattach the monitor from inside the helmet. Remove the 
monitor to do any service or calibration, including turning 

Connect the molded-on 
swivel to the constant-flow 
connector 

Breathing Tube Assembly 

Connect the clamped-on 
swivel to the helmet’s 
inlet fitting. 

Handle 

Constant-Flow Connector

 

Summary of Contents for APOLLO 20

Page 1: ...sed instructions Electronic files include a Preface containing the same important information as the orange cover 2011 CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fa...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...y alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution us...

Page 7: ...debilitating lung blood liver kidney and skin injuries and even death Toxic dust is produced primarily by the breakdown of the abrasive being used and the surface being treated during abrasive blasti...

Page 8: ...or and found to be safe to breathe Toxic dust poisoning also may occur by eating drinking or smoking in a contaminated area or by eating drinking or smoking in a non hazardous area before thorough was...

Page 9: ...e validated third party testing for use up to 1000 APF In order not to be in violation of OSHA 1000 APF the end user must have a copy of this validated testing A copy of Clemco validated testing may b...

Page 10: ...ith an inner lens that is secured by the window gasket To protect the inner lens a middle lens and up to three perforated cover lenses are securely held in position by the lens gasket and frame 3 2 2...

Page 11: ...n 3 4 1 Respirator hose must be NIOSH approved Clemco 1 2 ID respirator hose 3 4 2 If longer hose is required it must be a NIOSH approved Clemco 1 2 respirator hose extension Use 50 foot or 100 foot C...

Page 12: ...i 4 1 3 Limiting characteristics of Grade D air at the time of publication of this manual are as follows Carbon Dioxide maximum of 1000 ppm Carbon Monoxide maximum of 10 ppm Odor No pronounced odor O...

Page 13: ...spirator hose air entry ports and fittings of all dust and debris Inspect the helmet suspension and if necessary replace it per Section 9 6 5 2 Begin the operation of the ambient air pump per the manu...

Page 14: ...headband slots Slide the headband tongue in or out of the guide to attain the desired head size It is important that the adjustment be made evenly on both sides Press the selected slots firmly onto t...

Page 15: ...service adjusted repaired or discarded in accordance with the following procedures 7 4 2 Adjustments and repairs must be made only by appropriately trained persons and only with genuine Clemco NIOSH...

Page 16: ...dditional disinfecting may be done before and or after use by wiping the surfaces with a commercial disinfecting wipe or spray 9 0 SERVICE MAINTENANCE CAUTION To prevent recontamination of the respira...

Page 17: ...the flange Working from inside the helmet push the gasket toward the tab until the tab is fully inserted into the retaining slot 9 2 8 Repeat the process on the opposite side The gasket must be pushed...

Page 18: ...on web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts the yellow tabs go on the side mounts 9 6 1 7 Align the middle pad so the elastic...

Page 19: ...s contaminants and may cause injury disease or death to the user OSHA Regulation 29 CFR 1910 134 H 4 i requires the use of the respirator manufacturer s NIOSH approved parts designated for the respira...

Page 20: ...ar 21301 13 O Ring 7 8 OD 2 required 22815 14 Breathing tube assembly includes two of item 13 22811 15 Constant flow connector LP w o belt 21429 16 Belt 2 web with buckle 04430 17 Nut lens frame 2 req...

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