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APOLLO LOW PRESSURE SUPPLIED-AIR RESPIRATOR 

Page 11 

HELMET MODEL 20 

 

 

 

 

 

© 2011 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 21991

 

8.2.1.2

 Wash the suspension pads, suspension web, 

and chin strap with warm water and mild detergent, and 
rinse with clean, warm water. 
 

8.2.1.3

 Squeeze pads to remove excess water. Wrap 

pads in a towel and squeeze to remove additional water. 
All items may be air-dried or tumble-dried at the lowest 
possible setting. 

 
8.2.2 

Web Suspension with Sweatband (alternate) 

 

8.2.2.1

  Refer to Section 9.6.2 to remove and replace the 

suspension. Wash the sweatband, suspension, and chin 
strap, using warm water and mild detergent, and rinse 
with clean water. Remove excess water with a towel and 
allow to air-dry. 

 
 
8.3 Helmet 

Assembly 

 

8.3.1 

The helmet assembly should be wiped clean 

with a cloth dampened with water and mild detergent. If 
the helmet must be immersed in water, remove the 
breathing tube, cape, suspension and all other 
removable items before immersing. While this will not 
permanently damage the helmet, it will require an 
extended drying period. 
 

8.3.2 

Care must be taken to prevent abrasive entry 

when donning and removing the respirator and when 
changing lenses. Vacuum the inside of the helmet to 
remove any abrasive. 
 
 

8.4 Disinfecting 
 
8.4.1

  Washing the respirator as instructed also 

disinfects it. Additional disinfecting may be done before 
and/or after use by wiping the surfaces with a 
commercial disinfecting wipe or spray. 
 

 
 

9.0 SERVICE 

MAINTENANCE 

 

 

 

 CAUTION 

To prevent recontamination of the respirator, 
clean the respirator of dust and abrasive before 
maintenance. All maintenance must be done in 
a clean environment away from dust and 
abrasive, and outside the respirator use area. 

 
 

9.1 

Replacing Outer and Middle Lenses 

 
Preparing lenses in the following manner will permit the 
cover lenses to be torn off while blasting to expose a 
fresh lens as needed, while preserving the innermost 
perforated lens to protect the middle lens. 

 
9.1.1 

Unlatch and open the lens frame, and remove 

remnants of old lenses. The middle lens may be reused 
if it is in good condition. 
 

9.1.2 

Inspect the lens frame gasket; replace if worn or 

damaged. 
 

9.1.3

  Inspect the window gasket and inner lens. If 

necessary replace per Section 9.2. 
 

9.1.4 

Up to three cover lenses may be installed at one 

time. For maximum visibility, install only enough lenses 
to last during a work period. 
 

9.1.5 

Preparing lenses in the following manner will 

permit lenses to be pulled off easily by a user wearing 
heavy gloves. 

 
9.1.6 

Place the middle lens on a clean flat surface. 

Place up to three cover lenses on top of it. 
 

9.1.7 

Fold the pull-tab of the bottom lens down as 

shown in Figure 4. 
 

9.1.8 

Fold the pull-tab of the center, and top lens up. 

 
 
 
 
 
 

 

 
 
 
 Figure 

 

 

Fold the pull-tab of the 
top and center lens 

"

up

"

 

Fold the pull-tab of the 

bottom lens 

"down"

Middle Lens

Perforated cover lens

Summary of Contents for APOLLO 20

Page 1: ...sed instructions Electronic files include a Preface containing the same important information as the orange cover 2011 CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fa...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...y alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution us...

Page 7: ...debilitating lung blood liver kidney and skin injuries and even death Toxic dust is produced primarily by the breakdown of the abrasive being used and the surface being treated during abrasive blasti...

Page 8: ...or and found to be safe to breathe Toxic dust poisoning also may occur by eating drinking or smoking in a contaminated area or by eating drinking or smoking in a non hazardous area before thorough was...

Page 9: ...e validated third party testing for use up to 1000 APF In order not to be in violation of OSHA 1000 APF the end user must have a copy of this validated testing A copy of Clemco validated testing may b...

Page 10: ...ith an inner lens that is secured by the window gasket To protect the inner lens a middle lens and up to three perforated cover lenses are securely held in position by the lens gasket and frame 3 2 2...

Page 11: ...n 3 4 1 Respirator hose must be NIOSH approved Clemco 1 2 ID respirator hose 3 4 2 If longer hose is required it must be a NIOSH approved Clemco 1 2 respirator hose extension Use 50 foot or 100 foot C...

Page 12: ...i 4 1 3 Limiting characteristics of Grade D air at the time of publication of this manual are as follows Carbon Dioxide maximum of 1000 ppm Carbon Monoxide maximum of 10 ppm Odor No pronounced odor O...

Page 13: ...spirator hose air entry ports and fittings of all dust and debris Inspect the helmet suspension and if necessary replace it per Section 9 6 5 2 Begin the operation of the ambient air pump per the manu...

Page 14: ...headband slots Slide the headband tongue in or out of the guide to attain the desired head size It is important that the adjustment be made evenly on both sides Press the selected slots firmly onto t...

Page 15: ...service adjusted repaired or discarded in accordance with the following procedures 7 4 2 Adjustments and repairs must be made only by appropriately trained persons and only with genuine Clemco NIOSH...

Page 16: ...dditional disinfecting may be done before and or after use by wiping the surfaces with a commercial disinfecting wipe or spray 9 0 SERVICE MAINTENANCE CAUTION To prevent recontamination of the respira...

Page 17: ...the flange Working from inside the helmet push the gasket toward the tab until the tab is fully inserted into the retaining slot 9 2 8 Repeat the process on the opposite side The gasket must be pushed...

Page 18: ...on web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts the yellow tabs go on the side mounts 9 6 1 7 Align the middle pad so the elastic...

Page 19: ...s contaminants and may cause injury disease or death to the user OSHA Regulation 29 CFR 1910 134 H 4 i requires the use of the respirator manufacturer s NIOSH approved parts designated for the respira...

Page 20: ...ar 21301 13 O Ring 7 8 OD 2 required 22815 14 Breathing tube assembly includes two of item 13 22811 15 Constant flow connector LP w o belt 21429 16 Belt 2 web with buckle 04430 17 Nut lens frame 2 req...

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