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PREFACE 

 

 

 

 

 

  3. Clean, properly maintained NIOSH-APPROVED 

SUPPLIED-AIR RESPIRATOR. 

ALL components should 

ALWAYS be present. NEVER operate without inner lens in 
place. Thoroughly inspect ALL components DAILY for 
cleanliness and wear. ANY substitution of parts voids NIOSH 
approval i.e. cape, lenses, breathing hose, breathing air supply 
hose, air control valve, cool air or climate control devices. 
 

 

4. OSHA required BREATHING AIR FILTER

 for removal 

of moisture and particulate matter from breathing air supply. 
THIS DEVICE DOES NOT REMOVE OR DETECT CARBON 
MONOXIDE (CO). ALWAYS USE CO MONITOR ALARM. 
 

 

5. ASME CODED BLAST MACHINE 

sized to hold 1/2 

hour abrasive supply. ALWAYS ground machine to eliminate 
static electricity hazard. Examine pop up valve for alignment. 
Blast machine MUST be fitted with a screen to keep out foreign 
objects and a cover to prevent entry of moisture overnight. 
 

 

6. AIR LINE FILTER 

installed AS CLOSE AS POSSIBLE 

to machine inlet. Sized to match inlet piping or larger air supply 
line. Clean filter DAILY. Drain OFTEN. 
 

 

7. REMOTE CONTROLS 

MUST be in PERFECT 

operating condition. ONLY use APPROVED spare parts, 
including twin- line hose. DAILY: test system operation and 
check button bumper and spring action of lever and lever lock. 
DO NOT USE WELDING HOSE. 
 

 
 
 

 

8. BLAST HOSE

 with ID 3 to 4 times the nozzle orifice. 

Lines MUST be run AS STRAIGHT AS POSSIBLE from 
machine to work area with NO sharp bends. Check DAILY for 
internal wear and external damage. 

 

 

 

9. HOSE COUPLINGS, NOZZLE HOLDERS

 fitted 

SNUGLY to hose end and installed using PROPER coupling 
screws. Coupling lugs MUST be snapped FIRMLY into locking 
position. Gasket MUST form positive seal with safety pins 
inserted through pin holes. Check gaskets and replace if ANY 
sign of wear, softness or distortion. ALWAYS install safety 
cables at every connection to prevent disengagement. Check 
nozzle holder for worn threads. NEVER MIX DIFFERENT 
BRANDS OF COMPONENTS.  Check each of these 
components DAILY. 
 

 

10. 

Inspect

 NOZZLE and GASKET

 DAILY for wear. 

Replace nozzle when 1/16" larger than original size or if liner 
appears cracked. Check nozzle threads for wear. 
 

 

11. 

Use abrasive that is properly sized and free of harmful 

substances; such as, free silica, cyanide, arsenic or lead. 
Check material data sheet for presence of toxic or harmful 
substances. 
 

 

12. 

Test surface to be blasted for toxic substances. Take 

appropriate, and NIOSH required, protective measures for 
operator and bystanders which pertain to substances found on 
the surface to be blasted. 

 

 

 

 

3. NIOSH 
Approved 

Supplied-Air 

Respirator

11. Silica-free Abrasive 

5. ASME Coded 
Blast

Machine

8. Blast Hose 

10. Appropriately 
Sized Nozzle 

2. Breathing Air

 

Compressor

 

4. CPF Air-Filter 

6. Air Line

Filter

9. Hose Couplings and 
Safety Cables 

1 Air Compressor 

(or) 

2. Ambient Air Pump 

for low pressure 

respirator

 

7. Remote 

Controls 

IV

Summary of Contents for APOLLO 20

Page 1: ...sed instructions Electronic files include a Preface containing the same important information as the orange cover 2011 CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fa...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...y alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution us...

Page 7: ...debilitating lung blood liver kidney and skin injuries and even death Toxic dust is produced primarily by the breakdown of the abrasive being used and the surface being treated during abrasive blasti...

Page 8: ...or and found to be safe to breathe Toxic dust poisoning also may occur by eating drinking or smoking in a contaminated area or by eating drinking or smoking in a non hazardous area before thorough was...

Page 9: ...e validated third party testing for use up to 1000 APF In order not to be in violation of OSHA 1000 APF the end user must have a copy of this validated testing A copy of Clemco validated testing may b...

Page 10: ...ith an inner lens that is secured by the window gasket To protect the inner lens a middle lens and up to three perforated cover lenses are securely held in position by the lens gasket and frame 3 2 2...

Page 11: ...n 3 4 1 Respirator hose must be NIOSH approved Clemco 1 2 ID respirator hose 3 4 2 If longer hose is required it must be a NIOSH approved Clemco 1 2 respirator hose extension Use 50 foot or 100 foot C...

Page 12: ...i 4 1 3 Limiting characteristics of Grade D air at the time of publication of this manual are as follows Carbon Dioxide maximum of 1000 ppm Carbon Monoxide maximum of 10 ppm Odor No pronounced odor O...

Page 13: ...spirator hose air entry ports and fittings of all dust and debris Inspect the helmet suspension and if necessary replace it per Section 9 6 5 2 Begin the operation of the ambient air pump per the manu...

Page 14: ...headband slots Slide the headband tongue in or out of the guide to attain the desired head size It is important that the adjustment be made evenly on both sides Press the selected slots firmly onto t...

Page 15: ...service adjusted repaired or discarded in accordance with the following procedures 7 4 2 Adjustments and repairs must be made only by appropriately trained persons and only with genuine Clemco NIOSH...

Page 16: ...dditional disinfecting may be done before and or after use by wiping the surfaces with a commercial disinfecting wipe or spray 9 0 SERVICE MAINTENANCE CAUTION To prevent recontamination of the respira...

Page 17: ...the flange Working from inside the helmet push the gasket toward the tab until the tab is fully inserted into the retaining slot 9 2 8 Repeat the process on the opposite side The gasket must be pushed...

Page 18: ...on web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts the yellow tabs go on the side mounts 9 6 1 7 Align the middle pad so the elastic...

Page 19: ...s contaminants and may cause injury disease or death to the user OSHA Regulation 29 CFR 1910 134 H 4 i requires the use of the respirator manufacturer s NIOSH approved parts designated for the respira...

Page 20: ...ar 21301 13 O Ring 7 8 OD 2 required 22815 14 Breathing tube assembly includes two of item 13 22811 15 Constant flow connector LP w o belt 21429 16 Belt 2 web with buckle 04430 17 Nut lens frame 2 req...

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