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Page 37

PL12EN-48ET

02/15/2013

EN

Description

1

500PT

1

2 Ball Bearing

2

617600

2

4 Needle Bearing

3

303161

1

Thrust Race

4

249145PT

1

2 Thrust Bearing

5

1010920

2

4 Neede Bearing

6

542929

1

Pawl

7

542922

1

3 Pawl Spring

8

382253

2

4 Needle Bearing

9

537316

1

1 Bevel Pinion

10

537385

1

1 Bevel Gear

11

537386

1

1 Spindle Gear

12

542926

1

Housing (includes Ref. 13)

13

1463PT

1

2 Grease Fitting

14

543206

1

2 Dowel Pin

15

542961

1

1 Ratchet Gear

16

542928

2

2 Idler Gear (21T)

17

542924

3

3 Pin

18

543202

4

4 Flat Head Screw

19

617166

4

4 Flat Head Screw

20

542925

1

Cover

21

543205

1

2 Dowel Pin

22

Table 10.8

1

1 Output Gear

23

541821

1

Spacer

24

541426

1

2 Shim (.002")

25

541427

1

2 Shim (.010")

(#) Quantity

(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

(T) Teeth

10.8   T4 Tube Nut Head

Ref

Number

#

X

Cleco

®

Spare Parts

Table 10.8

Partial Thru Hex

Thru Hex

Double Thru Hex

Partial Thru 

Double Hex

1/2"

KS4EE00

KS4EE01

KS4EE02

KS4EE03

9/16"

KS4EF00

KS4EF01

KS4EF02

KS4EF03

5/8"

KS4EG00

KS4EG01

KS4EG02

KS4EG03

11/16"

KS4EH00

KS4EH01

KS4EH02

KS4EH03

3/4"

KS4EI00

KS4EI01

KS4EI02

KS4EI03

13/16"

KS4EJ00

KS4EJ01

KS4EJ02

KS4EJ03

7/8"

KS4EK00

KS4EK01

KS4EK02

KS4EK03

15/16"

KS4EL00

KS4EL01

KS4EL02

KS4EL03

1"

KS4EM00

KS4EM01

KS4EM02

KS4EM03

13 mm

KS4MG00

KS4MG01

KS4MG02

KS4MG03

14 mm

KS4MH00

KS4MH01

KS4MH02

KS4MH03

15 mm

KS4MI00

KS4MI01

KS4MI02

KS4MI03

16 mm

KS4MJ00

KS4MJ01

KS4MJ02

KS4MJ03

17 mm

KS4MK00

KS4MK01

KS4MK02

KS4MK03

18 mm

KS4ML00

KS4ML01

KS4ML02

KS4ML03

19 mm

KS4MM00

KS4MM01

KS4MM02

KS4MM03

20 mm

KS4MN00

KS4MN01

KS4MN02

KS4MN03

21 mm

KS4MO00

KS4MO01

KS4MO02

KS4MO03

22 mm

KS4MP00

KS4MP01

KS4MP02

KS4MP03

23 mm

KS4MQ00

KS4MQ01

KS4MQ02

KS4MQ03

24 mm

KS4MR00

KS4MR01

KS4MR02

KS4MR03

25 mm

KS4MS00

KS4MS01

KS4MS02

KS4MS03

26 mm

KS4MT00

KS4MT01

KS4MT02

KS4MT03

27 mm

KS4MU00

KS4MU01

KS4MU02

KS4MU03

Ref.

Output Gear

(Socket Hex Size)

Flush Type - No Extension

22

Summary of Contents for 48ET Series

Page 1: ...ps dotcotool com product category cleco tools cleco corded electric nutrunners cleco air tools cleco 48 series transducer control tubenut corded electric nutrunners Service Manual PL12EN 48ET 02 15 20...

Page 2: ...of the DC electric right angle nutrunner as described in this manual indicates a required action indicates a list indicates a reference number from the exploded parts drawings Arial indicates an impor...

Page 3: ...Maximum Torque Nm rounded to nearest Nm 20 20 Nm 30 30 Nm 40 40 Nm Head Size T2 20 Nm 15 ft lbs maximum output T3 30 Nm 22 ft lbs maximum output T4 40 Nm 30 ft lbs maximum output Socket Size refer to...

Page 4: ...eral description 9 3 2 Operation and functional elements 9 3 3 Dimensional data 10 4 Accessories 12 5 Before initial operation 14 5 1 Ambient conditions 14 5 2 Power supply 14 5 2 1 TME 200 or m Pro 4...

Page 5: ...48ETE Series Handle Air LB Tool Connector 24 10 3 48ET Series Motor Matrix Tool Connector 26 10 4 48ETE Series Motor Air LB Tool Connector 28 10 5 Single Stage Gearing Assembly 30 10 6 T2 Tube Nut He...

Page 6: ...quirements for safe working practices All personnel involved with the installation operation or maintenance of these tools must read and understand all safety instructions contained in this manual Fai...

Page 7: ...eye protection to protect against flying metal splinters Wear hearing protection Danger of injury by being caught by moving equipment Wear a hairnet Wear close fitting clothing Do not wear jewelry 1...

Page 8: ...y statement 2 2 Transport Transport and store the 48ET in the original packaging The packaging is recyclable 2 3 Storage For short term storage less than 2 hours and protection against damage Place th...

Page 9: ...rushless motor Clockwise counterclockwise rotation High visibility LEDs 360 positionable head 3 2 Operation and functional elements This section describes the operational and functional elements of th...

Page 10: ...112 0 59 15 0 50 13 48ET20T2 48ETE20T2 1 85 47 5 16 131 4 68 119 1 58 40 1 82 46 2 61 66 1 63 41 1 52 39 1 68 43 1 00 25 1 60 41 2 23 57 2 24 57 16 66 423 4 07 103 0 60 15 0 60 15 48ET30T3 48ETE30T3 1...

Page 11: ...2013 Cleco Product Description 3 3 Dimensional data continued inches mm 17 63 448 5 04 128 0 60 15 0 90 23 48ET40T4 48ETE40T4 2 00 51 5 80 147 4 68 119 1 58 40 1 82 46 3 11 79 1 60 41 1 52 39 1 68 43...

Page 12: ...length Refer to sections 10 1 and 10 2 for part numbers Tool and Cable Tester Part Number 961024 Tool and cable tester tool memory programming Part Number 542991 Tool and cable tester Note Adapter cab...

Page 13: ...ify the repeatability of nutrunners before being installed on a production line and are also an excellent means of testing nutrunners following repair The joint simulator can simulate and test the tor...

Page 14: ...eries Nutrunner EN Description 115 VAC Standard TMEI 114 15 U 115 VAC DeviceNet TMEI 114 15 U ED 115 VAC ProfiBus TMEI 114 15 U EP TME 200 m Pro 400 Controller PL12 1300 Programming Notes 575708 Batte...

Page 15: ...otherendofthecabletothetool connector on the controller Make certain the collar on the controller tool connector is pushed in towards the controller Align the connector patterns of the tool cable and...

Page 16: ...the tool and controller Make sure controller is powered on and properly programmed refer to controller manual Make sure the reverse ring is in the correct position Place the socket on the application...

Page 17: ...ab The tool tranducer is not returning to a zero torque condition Transducer has been over stressed and needs replacement Faulty wiring in tool or cable Check tool with different cable to see if the c...

Page 18: ...g a customer specific maintenance plan Maintenance Interval Rundowns Daily Daily Visual inspection of all cables and connections Visual inspection of the 48ET tool Check the tool for excessive vibrati...

Page 19: ...of 133 days W 1 2 3 W2 133 days Factor Value assumed in Service Schedule Description V V1 100 000 V2 500 000 V3 1 000 000 Number of rundowns after a maintenance measure is prescribed by Apex Tool Gro...

Page 20: ...erchangeable Verify the part number stamped on the transducer with the transducer part number indicated in the parts list to assure the correct transducer is being used 9 3 Wave washer assembly The tw...

Page 21: ...nts with the grease recommended on the gearing parts list pages DO NOT SUBSTITUTE GREASES 9 6 Tube Nut attachment lubrication Lubricate the angle head components with the grease recommended on the ang...

Page 22: ...Spare Parts Black Connector 4 Pin 21 Models 48ET20T2 48ET30T3 48ET40T4 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 Red Connector 4 Pin Off Torque 15 18 ft lbs 20 25 Nm Torque 25 30 ft lbs 34 4...

Page 23: ...e 542778 10M 10 meter cable 542778 15M 15 meter cable 542778 50M 50 meter cable 544056 1M 1 meter cable 544056 2M 2 meter cable 544056 3M 3 meter cable 544056 6M 6 meter cable 544056 8M 8 meter cable...

Page 24: ...nnector Black Connector 4 Pin 21 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 Red Connector 4 Pin Off Torque 15 18 ft lbs 20 25 Nm Torque 25 30 ft lbs 34 41 Nm Torque 35 40 ft lbs 47 54 Nm Torqu...

Page 25: ...3 meter cable 301866 4M 4 meter cable 301866 6M 6 meter cable 301866 8M 8 meter cable 301866 10M 10 meter cable 301866 15M 15 meter cable 301904 2M 2 meter cable 301904 3M 3 meter cable 301904 8M 8 m...

Page 26: ...4 Pin White 2 Pin White 2 Pin Ground to Transducer to Amp Board Loctite 242 243 Loctite 242 243 3 5 1 6 2 2 1 3 10 1 7 8 4 4 10 1 6 10 3 48ET Series Motor Matrix Tool Connector Torque 4 6 in lbs 0 45...

Page 27: ...e 10 3 1 Transducer Assembly 8 207340 1 Housing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 3 48ET Series Motor Matrix Tool Connector Ref Number X Cleco Spare...

Page 28: ...Pin White 2 Pin White 2 Pin Ground to Transducer to Amp Board Loctite 242 243 Loctite 242 243 3 5 1 6 2 2 1 3 10 2 7 8 4 4 10 2 6 10 4 48ETE Series Motor Matrix Tool Connector Torque 4 6 in lbs 0 45 0...

Page 29: ...10 4 1 Transducer Assembly 8 207340 1 Housing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 4 48ETE Series Motor Air LB Tool Connector Ref Number X Cleco Spare...

Page 30: ...Page 30 PL12EN 48ET 02 15 2013 Cleco Spare Parts 10 3 10 4 10 9 2 4 5 7 6 1 3 8 L L L 10 5 Single Stage Gearing Assembly L Lubricate with Grease 541444 2 oz 56g 541445 16 oz 0 45 kg 12 11 13...

Page 31: ...203749 3 6 Needle Bearing 7 541893 3 6 Planet Gear 21T 8 542793 1 Planet Carrier 9 541898 1 2 Extension Pinion 10 541044 1 2 Pinion Adapter 11 542794 1 Attachment Adapter includes Ref 12 12 500528 1...

Page 32: ...be Nut Head Assembly L Lubricate with Grease 544076 2 oz 56g 544077 16 oz 0 45 kg N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 23 24 8 14 21 11...

Page 33: ...0 542895 1 Housing includes Ref 12 21 542962 1 1 Idler Gear 26T 22 Table 10 6 1 1 Output Gear 23 541821 1 Spacer 24 541426 1 2 Shim 002 25 541427 1 2 Shim 010 Quantity X Recommended Spare Parts quanti...

Page 34: ...Models 48ET30T3 48ETE30T3 L Lubricate with Grease 544076 2 oz 56g 544077 16 oz 0 45 kg N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 22 23 8 11...

Page 35: ...Parts quantity shown based on 1 5 tools in operation T Teeth 10 7 T3 Tube Nut Head Ref Number X Cleco Spare Parts Table 10 7 Partial Thru Hex Thru Hex Double Thru Hex Partial Thru Double Hex 3 8 KS3EC...

Page 36: ...Models 48ET40T4 48ETE40T4 L Lubricate with Grease 544076 2 oz 56g 544077 16 oz 0 45 kg N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 2 23 9 17 1...

Page 37: ...ble 10 8 Partial Thru Hex Thru Hex Double Thru Hex Partial Thru Double Hex 1 2 KS4EE00 KS4EE01 KS4EE02 KS4EE03 9 16 KS4EF00 KS4EF01 KS4EF02 KS4EF03 5 8 KS4EG00 KS4EG01 KS4EG02 KS4EG03 11 16 KS4EH00 KS...

Page 38: ...kg in mm in mm in mm in mm 48ETE20T2 1 2 7 4 14 8 10 20 1425 16 9 430 4 4 2 0 1 42 36 0 55 14 0 280 7 0 53 13 48ETE30T3 3 4 11 1 22 1 15 30 1030 16 6 422 4 5 2 0 1 65 42 0 59 15 0 475 13 0 73 19 48ET...

Page 39: ...nty repairs All warranty repairs are to be performed by an authorized Apex Tool Group service center Contact your local representative for assistance with warranty repair claims 13 Disposal Injuries a...

Page 40: ...bH Co OHG 2865 152nd Avenue N E 3990 East Market Street 5925 McLaughlin Road Industriestra e 1 Redmond WA 98052 York PA 17402 Mississauga Ont L5R 1B8 73463 Westhausen Tel 425 497 0476 Tel 717 755 2933...

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