ClearSpan 106786 Manual Download | Manualshive

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Revision date: 02.07.12

CLEARSPAN

™

POLY BUILDINGS

ClearSpan

™

High Boy Buildings

Diagram may show a different shelter length.

OVERVIEW

This section describes how to assemble your High Boy

building. For details of each assembly procedure, consult

the Quick Start Guide and the individual sections of these

instructions. See illustration below to identify main parts of

shelter.
1. Mark the location of the building and identify the

required parts for each assembly procedure.

2.  Assemble all rafters.
3.  Assemble and anchor the frame.
4.  Install all cable assemblies.
5.  Prepare and install the main cover.

Lateral

Brace

End Rafter

Inside Rafter

Rafter Base Plates

Ground Level

Angled

Brace

Angled

Brace

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Summary of Contents for 106786

Page 1: ...oy Buildings Photo may show a model of a different length STK DIMENSIONS 106786 26 W x 30 L 106787 26 W x 40 L 106788 26 W x 50 L 106789 26 W x 60 L 106790 26 W x 70 L 106791 26 W x 80 L 2012 ClearSpan All Rights Reserved Reproduction is prohibited without permission ...

Page 2: ...e structure Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identif...

Page 3: ...before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured ...

Page 4: ... the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification or contact Customer Ser...

Page 5: ...162 Anchor Shackle HBT2SQBP1 Base Plate ATTENTION Install this edge toward the inside of the frame 106735 2 Square Band Clamp 106734 Heavy Duty Tension Band 1 66 Pipe ATTENTION The 106735 square band clamps are included as part of the components list on page 1 of the MUST READ document These clamps are used to secure the customer supplied end wall columns to the end rafters The customer supplied e...

Page 6: ...he Quick Start Guide and the individual sections of these instructions See illustration below to identify main parts of shelter 1 Mark the location of the building and identify the required parts for each assembly procedure 2 Assemble all rafters 3 Assemble and anchor the frame 4 Install all cable assemblies 5 Prepare and install the main cover Lateral Brace End Rafter Inside Rafter Rafter Base Pl...

Page 7: ... the Must Read document for additional anchoring instructions If a concrete foundation or footing is used the base plates can be anchored to the foundation or footing before the frame is assembled Consult the Base Details diagram in the Quick Start Guide of these instructions to properly space and attach the base plates to the foundation Consult a qualified professional contractor to properly anch...

Page 8: ...r chord of the rafter and assemble the rafter as shown in the diagram to the right Install all bolts and nuts to connect the curved rafter tubes Do not tighten any bolts at this time Once the curved outer chord is assembled continue with the next step OUTER RAFTER CHORD ATTENTION Additional rafter assembly information is found on the next page and in the Quick Start Guide of these instructions HIN...

Page 9: ...the rafter 3 Locate the fasteners and install these to bolt the different rafter components together to form the rafter NOTE When installing the bolts position all bolt heads on the same side of the rafter throughout the assembly process Consult the Connection Details Quick Start diagrams to view the assembly process Use a drill and a 9 16 bit or reamer bit to ream the holes during bolt installati...

Page 10: ...es to tighten nuts Level or other means to verify that the rafters are plumb Lift and straps to stand rafters and temporary bracing to hold the first rafter in position Part Number Quantity HBT166LB10 lateral brace 120 Varies with length FALB08B 1 2 nut to secure lateral brace to rafters Varies with length FAMA40B 1 2 lock washer to secure lateral brace to rafters Varies with length AS2162 shackle...

Page 11: ...the first two rafters Adjust the rafter spacing as needed to keep the rafters plumb Photo shows a lateral brace slid over the welded stud of a rafter Straight Rafter Tube Lateral Brace NOTE The peak of the frame includes a double run of lateral braces attach one to the underside of the curved rafter tube and attach the other to the top of the straight tube of rafter as shown above This double run ...

Page 12: ...n the next set of lateral braces are installed 12 Lift the next rafter and repeat the necessary steps to set it in place 13 Select another set of lateral braces and the 1 2 nuts and lock washers and install the braces between this set of rafters NOTE The flattened ends of the lateral braces will overlap each other when placed over the studs of all inside rafters Consult the Quick Start Guide diagr...

Page 13: ...unting bolts are tight and that each tension band is secured to the lateral brace with Tek screws 8 Continue by anchoring the frame to the site Install Tek screw here and on the other side of the clamp in the same location ANCHOR THE SHELTER At this point anchor the frame Once the frame is anchored properly continue with these instructions WARNING Securing the rafter base plates to concrete blocks...

Page 14: ...extend the turnbuckle so that it is in its fully opened position Do not cut the individual cables too long Allow approximately 10 12 of cable when installing the cable clamps Install the U bolt portion of each cable clamp against the dead section of the cable section Wrap cables around the lateral braces at the point where the braces are secured to the straight tube of the rafter assemblies Consul...

Page 15: ...s as needed 8 After all cable assemblies are installed and snug return to each and tighten the turnbuckles ATTENTION The frame must be anchored to the site before the cables are tightened 9 After all cables are tight continue with the final inspection of the frame and then install the main cover INSTALL CABLES CONTINUED FINAL FRAME CHECK Before installing the main cover check the following areas o...

Page 16: ...nyl should overlap itself on the back side of the tube Install the Tek screws on the back side of the splice where they will not touch the cover Vinyl strip wrapped around end rafter tube splice Install Tek screws on the back side of the tube splice This column is reserved for customer notes ATTACH VINYL STRIP CONTINUED End Rafter Diagram 5 Repeat the steps to cover the same tube splices for the r...

Page 17: ... Using a Tek screw for each ratchet secure the ratchets to the side of the rafter leg as shown in the photo in the next column NOTE Attach the ratchets in a position close to the rafter base plate that still allows the ratchets to operate freely 6 Continue with the installation of the main cover NOTE Differences in frame assembly and site variable may make it necessary to reposition the ratchets o...

Page 18: ... of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw This conduit length is identical to the frame length NOTE After installing a Tek screw to secure the joint use duct tape to tape over the screw to prevent damage to main cover These cover conduits are inserted into the pockets sealed to the main cover The conduits are used to tighten and secure the main cover...

Page 19: ...e end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit DO NOT cut through the main cover Cut through the conduit pocket only See the photo below Photo above shows a strap tied around the side cover conduit in a location that is between each end of the conduit This strap is used to help pull the cover up and over the frame To prevent cover damage and possib...

Page 20: ...l the cover into position to the frame to help hold the cover 8 Move to the other side conduit of the cover and temporarily secure that side of the cover to the frame NOTE Tie ropes to the ends of the side conduit and directly across from the ropes or straps tied to the other side conduit to temporarily secure the cover to the frame Once side straps are installed and slightly tightened the cover i...

Page 21: ...hen creating the slit in the pocket for the strap do not cut the main cover Cut only the pocket material 2 Select one of the tie down straps 103620B that shipped with the building and insert one end of the strap through the slit and around the cover conduit NOTE Depending on the where the ratchet was attached to the rafter the strap may need to be cut to the proper length Some shelters are shipped...

Page 22: ...he installation of the straps If slots need to be created cut only the cover pocket do not cut the main cover Space slot 18 to 24 apart on center if these need created PVC Conduit 3 Wrap the Tek screw and joint using duct tape 4 Repeat the steps and continue to assemble and feed the PVC conduit into the pocket 5 Once the PVC conduit is fully assembled secured at the joints and inserted into the po...

Page 23: ...re it 12 Take the remainder of the bulk strap roll move to the other end of the frame and repeat the steps to weave the strap between the PVC conduit and the top of the end rafter NOTE The temporary straps at this end Step 7 can be removed once the main strapping is in place 13 After the strap is completely installed at this end cut the strap to length and tie it to the end rafter 14 With the stra...

Page 24: ...hed to each leg of one rafter Begin at an inside rafter near the center of the frame 2 With an assistant at one side ratchet and someone at the other side ratchet on the same rafter tighten the ratchets to secure the cover Tightening the ratchets at the same time on the same rafter helps keep the cover centered and results in a more uniform appearance 3 Move to another rafter and repeat the steps ...

Page 25: ...25 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS QUICK START GUIDE ClearSpan High Boy Buildings Frame shown may differ in length from actual frame ...

Page 26: ...26 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS FRONT PROFILE ...

Page 27: ...27 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS CONNECTIONS ...

Page 28: ...e HBT2SQBP1 FALB08B Hex Bolt 1 2 x4 1 2 105370B FAG405B 05PF Raft Seg Split Lockwasher 1 2 FAMA40B Zinc Nut 1 2 AS2162 Shackel only where cable meets base Zinc Split Lockwasher FAMA40B 1 2 FALB08B 1 2 Zinc Nut Rafter segment with welded plate Qty of bolt connections will vary Rafter Segments FAG405B 1 2 x3 1 2 Hex Bolt 01PF CONNECTION RAFTER SPLICE VIEW 1 CONNECTION RAFTER BASE PLATE VIEW 3 CONNEC...

Page 29: ...29 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS E2 1 0 CABLE DETAILS FALB08B FAMA40B FAG405B ...

Page 30: ...30 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS BASE DETAILS ...

Page 31: ...31 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106786 ...

Page 32: ...32 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106787 ...

Page 33: ...33 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106788 CABLE ENDS HERE ...

Page 34: ...34 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106789 ...

Page 35: ...35 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106790 ...

Page 36: ...36 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS SIDE PROFILE 106791 ...

Page 37: ...37 Revision date 02 07 12 CLEARSPAN POLY BUILDINGS THIS PAGE RESERVED FOR CUSTOMER NOTES ...

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