ClearSpan 106777 Manual Download

Page: 32 / 57

CLEARSPAN

™

JOB MASTER BUILDINGS

Revision date: 07.23.09

3. Repeat the steps for the remaining pre-drilled hole for

this door frame to drill the mounting bracket holes.

4. Continue by attaching the metal panels to the door

frame.

ATTACH THE PANELS TO THE DOOR FRAME

The metal panels for the door frames are attached using

Tek screws and neo-bonded washers. Cut and install the

lower panel first as instructed and then install the remain

upper panel and panel section.
1. Measure the width of the door frame and cut a 98"

panel to fit the frame.

2. With the panel trimmed to the corrected width, locate

the classic rib (without the anti-siphon groove) and

mark a line that is halfway between the two ribs.

3. After marking the panel, cut the panel on the line

and set the small section aside. Do not damage this

section. It is used to cover the small opening at the top

of the door later in these instructions.

4. Place the panel on the door frame as shown with the

flat section at the bottom and the rib with the anti-

siphon groove at the top.

5. Secure the panel to the door frame along each side.

ATTENTION:

Do not install Tek screws through the flat

section of the panel along the bottom of the door frame

This is the area of the panel that the stay roller will run

along when the door is operated. See dashed line in

the left diagram under Step 3.

6. Take the remainder of the 98" panel from Step 1 and

cut it to the width needed to cover the upper area of the

door. See the diagram on the right under Step 3.

7. Overlap the lower panel rib (which has the anti-siphon

groove) with the classic rib of the upper panel and

secure the panel to the frame as shown.

Classic Rib

without the anti-

siphon groove.

Mid point

between ribs

Tek Screws

and Washers

Step 4

Step 6

Top of the Door

Anti-Siphon Groove

here

NOTE:

A small area will remain uncovered at the top of

the door frame.

Panel with flat section at the

bottom of the door.

Stay Roller

End Frame

Base Rail

Side View of

Sliding Door

Vertical

Door

Frame

Member

Install screw here

Door

Frame

Top of the Door

PREPARE DOOR FRAME (CONTINUED)

Panels

overlap

Upper

Panel

Door Frame

Lower Panel

Summary of Contents for 106777

Page 1: ...rved Reproduction is prohibited without permission ClearSpan Job Master Shop Buildings 24 Wide STK DIMENSIONS 106777 24 W x 20 L 106778 24 W x 24 L 106779 24 W x 28 L 106780 24 W x 32 L 106781 24 W x 36 L 106782 24 W x 40 L 106783 24 W x 44 L Photo may show a different but similar model ...

Page 2: ...ous injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Loc...

Page 3: ...onnected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way and 4 way couplers are used In some larger applications couplers are used to secure the joints of the different rafter sections during the assembly of the ...

Page 4: ...ing designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are pr...

Page 5: ...ts and show you how they are used Some parts are not shown FA4482B Tek Screw 100441 Nut Setter 104075 1 75 x 1 75 Square Tube Insert 102921B Neo bonded Galvanized Washer 104624 1 Way Square Tube Fitting w Plate QH1070 Pipe Strap 105087 Rafter Connection Plate 105086 Vertical Connection Bracket 105088 1 Way Connector QH1061 Ratchet ...

Page 6: ...for assembling your building See illustration below to identify the main parts of your Job Master Shop Building 1 Locate the required parts for each assembly procedure 2 Assemble and position the main frame base rails and rafters 3 Assemble the main frame 4 Square and anchor the main frame assembly center section 5 Assemble the outrigger base rails and rafters 6 Assemble and attach outrigger frame...

Page 7: ...ollow Shelter Length Tubing Requirement 20 1 123 1 126 24 2 123 1 54 28 2 123 1 102 32 3 123 1 30 36 3 123 1 78 40 3 123 1 126 44 4 123 1 54 ASSEMBLE AND POSITION MAIN FRAME BASE RAILS NOTE Assistance may be required to assemble the carport frame Gather the parts Square tubing See chart below 1 Way square connector 105088 Tek screws and nut setter 3 8 x 2 9 16 magnetic ASSEMBLE MAIN FRAME BASE RAI...

Page 8: ...onnector 105088 to the top of the base rail flush with the end of the base rail as shown 2 From the center of the installed 1 way connector 105088 measure and mark 48 increments along the length of the base rail These marks represent the 4 on center rafter positions 3 Center a 1 way connector 105088 on each mark and secure the connector to the rail using Tek screws 4 Repeat the steps for the remai...

Page 9: ...s install the Tek screws so the heads do not touch the roof panels when these are installed 1 Select the seven 7 tubes needed to assemble the rafter and place these on the ground as shown in the diagram above 2 Insert the swaged end of the rafter tubes into the plain ends of the rafter tubes as needed to assemble the rafter 24CP20P3 24CP20P1 R23S039 105330 3 Locate four 4 pipe straps QH1070 and at...

Page 10: ... of the vertical tube using eight 8 Tek screws Tek screws S20P020 105086 7 Select the two 2 64 plain tubes S20P064 and connect them using the 16 plain tube insert 104075 and Tek screws This is the horizontal or lower portion of the center bracing for the rafter NOTE After connecting the two 2 64 square tubes as shown above the center of the assembly will be at the pipe splice 8 Center the square t...

Page 11: ... assembled center bracing for the rafter 12 Locate the four 4 connection plates 105087 and attach two 2 plates to the horizontal center brace tube and to the rafter First rafter connection plate Second rafter connection plate Horizontal Tube Connection Plate Rafter 13 After attaching the first two connection plates flip the rafter assembly over and attach the remaining two 2 connection plates for ...

Page 12: ... NOTE These pipes must be taken apart during the assembly procedure Do not fasten them together at this time 3 For the 48 rafter spacing measure forty nine inches 49 from one end of the assembled purlin and mark the distance on the pipe NOTE This first measurement is one 1 inch longer than the on center rafter spacing to account for the length of purlin pipe that extends through the pipe strap att...

Page 13: ...urlin pipe from the pre marked purlin assemblies and attach to the rafter as previously described NOTE Do not mix the pre marked purlin pipes Each purlin assembly is pre marked disassembled and reassembled on the frame as each rafter is set 15 Verify that the distance between the rafters is 48 center to center at the top Adjust the rafter forward or backward as needed to maintain this dimension 16...

Page 14: ...nue with these instructions WARNING Securing the base rails to concrete blocks or wood boards set on the site is not a substitute for properly anchoring the shelter You must anchor the shelter as described in the MUST READ document FAILING TO PROPERLY ANCHOR THE SHELTER WILL RESULT IN DAMAGE TO THE SHELTER AND MAY CAUSE PERSONAL INJURY READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR THE SHELTER Ins...

Page 15: ...the swaged end of the curved pipe into the plain end of the straight pipe to assemble the rafter as shown Typical Outrigger Rafter Assembly R23S075 07CPR23P1 3 After connecting the separate pipes locate one 1 pipe strap QH1070 and install as shown ATTENTION The pipe strap is installed on the underside of the rafter with one Tek screw on each side of the pipe splice as shown 4 Install two additiona...

Page 16: ...bes DO NOT install the Tek screws on the top bottom or outside surface where the metal panels will be attached of the outrigger base rails ATTACH 105088 1 WAY CONNECTOR RAFTER FEET Gather the parts Assembled base rails 1 Way connector 105088 Tek screws and magnetic nut setter 3 8 x 2 9 16 Tape measure and marker NOTE Before attaching the 105088 connectors verify that Tek screws are not installed o...

Page 17: ...two Tek screws See the diagram below ATTENTION Install Tek screws through the rafter leg and into the 105088 connector Tek screws must secure the rafter to the 105088 connector See the diagram under Step 1 on the previous page NOTE Do not install screws on the side of the rafter leg where the metal panels will be attached later in these instructions Verify that the Tek screws are secured to one of...

Page 18: ...llation of the purlin for the first side Tek screw Tek screw NOTE End the purlin run with the shorter plain pipe 131P0XX where the XX represents the length needed to reach the end of the frame This pipe does not have a swaged tapered end If the end rafter is plumb and the purlin extends beyond the pipe strap when installed cut the purlin pipe as needed to keep it from extending past the end rafter...

Page 19: ...AND MAY CAUSE PERSONAL INJURY INSTALL MAIN FRAME BRACING Complete these steps to install the diagonal bracing for the main frame Gather the parts Bracing 105090 and Tek screws 1 Locate one 1 five foot 5 brace and place it into position as shown below NOTE Position the brace so the lower end is aligned with the top of the connection plates as shown above 2 Secure the brace to the rafter using Tek s...

Page 20: ...e end wall NOTE Verify that the outside of the panel is down or toward the ground The top of the panel is positioned away from the frame 3 With assistance lift the panel up and against the end rafter of the frame Use additional help and the proper lifts to safely lift the end panel into position 4 While the panel is held in position stretch the panel from side to side at ground level 5 Wrap the pa...

Page 21: ...ter of the main center frame This will allow proper installation of the metal roof and end panels of the outrigger frame The metal end panels of the outrigger end walls will overlap the main frame end panel when they are installed 9 After the end panel is installed repeat the steps to install the end panel for the remaining end of the building if equipped 10 With the end panels installed continue ...

Page 22: ...te the following steps to complete the end wall framing 1 Take a 2 x 2 tube 105328 and cut it to 72 for the vertical door frame tube NOTE The tube is 1 4 shorter to account for the 1 Way connectors that are inserted and secured to each end of the tube 2 Insert a 1 Way connector into each end and secure each connector to the tube using a Tek screw Set the assembled tube aside 3 Measure 46 1 2 along...

Page 23: ...r assembly 6 With the bracket secured in place reassemble the stay roller as shown in the diagram to the left NOTE Do not tighten the roller bolt at this time It is adjusted and tightened when the door is installed 7 After installing the first stay roller move to the end of the frame where the remaining sliding door will be located and install a stay roller in that location 8 Once the stay rollers...

Page 24: ...cover the area Sample panel Step 1 Measure the opening NOTE Cut the corner of the panel to allow room for the end of the 2 x 3 base rail of the outrigger frame See the diagrams that follow 2 Set the panel section in place and secure it to the frame using Tek screws and neo bonded washers NOTE Position the anti siphon groove to the top See the Panel Diagram on the previous page if needed 7 Place th...

Page 25: ...edures to prepare and attach the metal panels to the remaining ends of the outrigger frames NOTE For a standard building there are two 2 sliding doors These can be located in any end of the outrigger frames When installing the panels the classic rib will overlap the rib with the anti siphon groove 16 Once all end walls of the outrigger frames are covered continue with the installation of the metal...

Page 26: ...econd row panel which has the anti siphon groove when that panel is installed Do not install any screws along the overlap edge until the next panel in the same row is installed Tek screw and washer 3 Take the next panel for the first row and set it in position on the frame 4 Overlap the previous panel as desired and secure it to the rafters as previously described 5 Using the Panel Installation Di...

Page 27: ... it as instructed NOTE Do not secure the lower edge until the next panel is installed 11 Select the next panel and repeat the steps to install the panel and to complete the row 12 Select the next panel and slide the edge with the anti siphon groove into place and install as previously described NOTE A small space will remain open at the bottom of the row along the length of the frame See the arrow...

Page 28: ...base rail using Tek screws and neo bonded washers spaced evenly along the rail Insert shows a power tool used to cut a panel to the required width Use a similar tool to when cutting metal panels Cut and slide last row of panels into place 18 Continue preparing and attaching panels to complete the last row for this outrigger frame 19 Repeat the procedure to install the metal panels for the remainin...

Page 29: ...the first row when installed correctly Each panel for the final row can be trimmed to the proper width if needed or the panels can be notched to fit around each diagonal brace attached to the rafters The dashed line identifies the top edge of the upper row of inside metal panels If the diagonal braces were installed as instructed the top edge of the top row of inside metal panels will stop at or n...

Page 30: ...other purposes U Brackets NOTE Some roller kits may not include the U brackets Complete the following steps to attach the sliding door track to the end wall frame 1 Locate the 3 8 x 4 carriage bolts and related nuts and washers used to secure the track brackets to the building framing 2 Mark the desired height of the door track on the end wall frame members to determine the locations of the track ...

Page 31: ...hole on top of the door frame as a guide take the small angled bracket and align the square holes in the bracket with the center of the door frame tube See also the photo under Step 2 NOTE Do not allow the bracket to sit tight against the top of the door frame Space must exist between the frame and the bracket to allow for the adjusting nut and the bracket bolts 2 Using the square holes in the bra...

Page 32: ...section at the bottom and the rib with the anti siphon groove at the top 5 Secure the panel to the door frame along each side ATTENTION Do not install Tek screws through the flat section of the panel along the bottom of the door frame This is the area of the panel that the stay roller will run along when the door is operated See dashed line in the left diagram under Step 3 6 Take the remainder of ...

Page 33: ...door frame with the two large panels take the remaining small section of the metal panel cut in Steps 2 3 and position it over the small open area at the top of the door frame ATTENTION Do not install Tek screws along the top edge of the small panel at this time Secure the panel along each side above the rib Final screws are installed after the roller assemblies are installed 9 With all panels att...

Page 34: ...the roller assembly up and away from the door Install Tek Screw here 6 Verify that the lower edge of the door is to the inside of the stay roller assembly 7 Turn the adjusting nuts on the roller assemblies to adjust the door The door must hang level from the track and above the base rail of the end wall NOTE Verify that the bottom of the door does not contact the Tek screws that secure the outrigg...

Page 35: ...mark the remaining three 3 locations for the 1 4 holes and drill the holes as previously described 5 Take the pre drilled extension tube and clamp it to the inside of the door frame flush to the bottom and edge of the door frame NOTE The extension tube will be approximately 1 lower than the top of the door frame See the diagram to the left 6 Using two 2 1 2 self tapping screws secure the extension...

Page 36: ...th strapping and align the cover with the front and back of the shelter 4 Insert the cover conduits into the pockets of the main cover and continue with the cover installation FINAL FRAME CHECK 1 Verify that all connectors purlins pipe joints and tubing are secured with Tek screws 2 Check the frame assembly for sharp edges or Tek screws that may interfere with the installation of the main cover Re...

Page 37: ... is the end that will be pulled over the main frame 3 Place the rolled cover on the outrigger roof at the base of the main frame assembly as shown above Position the cover so that it can be unrolled with its top facing up Conduit pockets are on the under side of the cover 6 Once in place center the main cover side to side and end to end on the frame NOTE Shorter frames may not need ropes For long ...

Page 38: ...hets to the remaining end rafter 10 Locate the remaining ratchets and divide the number of ratchets in half 11 On the inside of the main frame place the ratchets on the ground next to the rafter where they will be attached Photos shown are for a similar application The steps to install the straps are the same The cover shown in the diagrams and photos may differ in design from the actual cover The...

Page 39: ...ghten 20 Continue with the installation of the flashing to finish the edges of each end wall ATTACH MAIN COVER CONTINUED INSTALL FLASHING Metal flashing is used to finish the edge where the roof panels meet the end wall panels of each outrigger frame WARNING Metal flashing is sharp Wear eye protection Wear gloves designed to handle sharp items Exercise caution when handling the metal flashing Meta...

Page 40: ...the flashing so that it fits around the bracket mounting bolt for the slider track for the door 7 After all flashing is installed secure the skirt of the main cover INSTALL FLASHING CONTINUED The following procedure describes using 2 x 2 or 2 x 4 lumber and wood screws The cover skirt is wrapped around a board and the board is secured to the outrigger roof from the inside to keep the skirt in plac...

Page 41: ... a hole through the roof panel in the areas where the board is located The fasteners supplied by customer used will determine the number of holes required to adequately secure the board to the outrigger roof NOTE Photo above shows where to drill holes used to secure the cover skirt and board assembly to the outrigger roof panels Customer supplies all materials for these steps Inside and end wall m...

Page 42: ...se tools that will not damage the roof panels and main cover fabric Check the contents of the shelter to verify that nothing is touching the main cover that could cause damage Verify that all ratchets remain tight and that all straps are in good condition Replace if needed Inspect the sliding door components Lube the roller assemblies as needed and keep the slider track free of debris Keep the sli...

Page 43: ...CLEARSPAN JOB MASTER BUILDINGS 43 Revision date 07 23 09 QUICK START GUIDE 24 Wide Carport with Outriggers Frame shown may differ in length from actual frame ...

Page 44: ...CLEARSPAN JOB MASTER BUILDINGS 44 Revision date 07 23 09 FRONT PROFILE ...

Page 45: ...on date 07 23 09 SIDE PROFILE 106777 20 0 CENTER TO CENTER 4 0 RAFTER SPACING 75 75 75 25 5 126 123 PURLIN NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL R R R Rafters where ratchets are installed ...

Page 46: ...evision date 07 23 09 SIDE PROFILE 106778 24 0 CENTER TO CENTER 4 0 75 75 75 73 5 123 123 PURLIN NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 54 R R R R Rafters where ratchets are installed ...

Page 47: ...sion date 07 23 09 SIDE PROFILE 106779 75 75 75 75 123 123 PURLIN 49 5 NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 102 4 0 28 0 CENTER TO CENTER R R R R R Rafters where ratchets are installed ...

Page 48: ... date 07 23 09 SIDE PROFILE 106780 32 0 CENTER TO CENTER 4 0 NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 123 30 75 75 75 75 123 123 PURLIN 49 5 25 5 R R R R R Rafters where ratchets are installed ...

Page 49: ...ate 07 23 09 SIDE PROFILE 106781 NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 123 78 4 0 35 11 15 16 CENTER TO CENTER 75 75 75 75 123 123 PURLIN 75 73 5 R R R R R Rafters where ratchets are installed ...

Page 50: ...ate 07 23 09 SIDE PROFILE 106782 75 75 75 75 126 123 PURLIN 75 49 5 75 4 0 40 0 CENTER TO CENTER NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 123 123 R R R R R R Rafters where ratchets are installed ...

Page 51: ...07 23 09 SIDE PROFILE 106783 75 75 75 75 123 123 PURLIN 75 25 5 75 75 NOTE OVERALL LENGTH OF BUILDING IS 6 LONGER THAN ITS CENTER TO CENTER MEASUREMENT BASE RAIL 123 123 54 44 0 CENTER TO CENTER 4 0 R R R R R R R Rafters where ratchets are installed ...

Page 52: ...ER BUILDINGS 52 Revision date 07 23 09 CONNECTIONS DETAIL VIEW A BASE RAIL TO RAFTER CONNECTION DETAIL VIEW B OUTRIGGER TO MAIN FRAME CONNECTION DETAIL VIEW C MIDDLE 1 WAY CONNECTOR DETAIL VIEW D 105086 RAFTER CONNECTION ...

Page 53: ... RAFTER CONNECTION DETAIL VIEW B OUTRIGGER TO MAIN FRAME CONNECTION OUTRIGGER END FRAME 2x2 1 WAY CONNECTOR MAIN FRAME RAFTER S20P020 105086 CONNECTION BRACKET DETAIL VIEW C MIDDLE 1 WAY CONNECTION DETAIL VIEW D 105086 RAFTER CONNECTION S20P020 S20P064 S20P064 1 WAY CONNECTION OUTRIGGER RAFTER MAIN FRAME RAFTER 105087 CONNECTION PLATE ...

Page 54: ...CLEARSPAN JOB MASTER BUILDINGS 54 Revision date 07 23 09 FRONT END FRAME ...

Page 55: ...55 Revision date 07 23 09 BACK END FRAME HORIZONTAL 2 x2 SQ TUBE NOTE MEASUREMENTS THE SAME FOR THE FRONT END WALL 2 x 2 FRAMING END WALL BASE RAIL 2 x 2 SQ TUBE VERTICAL 2 x 2 TUBE 105087 CONNECTION PLATE EACH SIDE 3 10 1 2 6 0 1 4 ...

Page 56: ...ls are shipped in two 2 different lengths 8 2 98 12 2 146 ATTENTION Do not cut roof panels All roof panels are installed as shipped Panels are designed to overlap each other For superior sealing apply a bead of sealant a few inches in from the edge on the panel that is overlapped by next panel during the installation Sealant is supplied by the customer SKU 106777 20 One 98 panel and one 146 panel ...

Page 57: ...CLEARSPAN JOB MASTER BUILDINGS 57 Revision date 07 23 09 SKU 106781 36 Three 146 panels SKU 106782 40 Two 98 panels and two 146 panels SKU 106783 44 One 98 panel and three 146 panels ...

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