CLEAN BURN CB-200-CTB, Operator'S Manual

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TABLE OF CONTENTS
SECTION 9: MAINTENANCE .................................................................................... 9-1
Understanding Maintenance ................................................................................................ 9-1
Annual Preventative Maintenance & Burner Tune-up .......................................................... 9-1
Cleaning the Canister Filter ................................................................................................. 9-2
Servicing the Metering Pump .............................................................................................. 9-3
Cleaning the Check Valve .................................................................................................. 9-3
Cleaning Ash from the CTB ................................................................................................ 9-4
Cleaning the Oil Tank ......................................................................................................... 9-6
End of Season Maintenance ............................................................................................... 9-6
Cleaning and Maintaining the Draft Inducer ......................................................................... 9-6
SECTION 10: THE CTB HYDRONIC SYSTEM ....................................................... 10-1
Understanding the CTB Hydronic System ......................................................................... 10-1
Special Safety Guidelines ........................................................................................... 10-1
CTB System Function and Configuration .................................................................... 10-2
CTB Setup Options ................................................................................................... 10-4
Guidelines for CTB Setup and Operation .......................................................................... 10-7
Guidelines for Preventing Oxygen Contamination ........................................................ 10-8
Guidelines for Initial Cleaning and Maintaining Water Quality ...................................... 10-8
Guidelines for CTB Operation ................................................................................... 10-8
SECTION 11: TROUBLESHOOTING ...................................................................... 11-1
Flow Chart ...................................................................................................................... 11-2
Troubleshooting Tables .................................................................................................... 11-3
APPENDIX A
Detailed CTB Specifications .............................................................................................. A-1
CTB Technical Specifications ..................................................................................... A-1
Burner Technical Specifications ................................................................................... A-2
CTB Hydronic Specifications ...................................................................................... A-2
CTB Accessories and Parts Reference ........................................................................ A-3
CTB Dimensions ........................................................................................................ A-4
Single Boiler Assembly Component Detail ................................................................. A-10
Burner Components ................................................................................................. A-12
CB-525-S2 (CB-200-CTB) .............................................................................. A-12
CB-551-H3 (CB-350-CTB) .............................................................................. A-14
CB-551-H5 (CB-500-CTB) .............................................................................. A-18
Removing the Nozzle for cleaning ........................................................................ A-23
CB-200-CTB Components ...................................................................................... A-24
CB-350-CTB Components ...................................................................................... A-26
CB-500-CTB Components ...................................................................................... A-28
Metering Pump Components .................................................................................... A-30