Welbilt Cleveland 24CGP10 Operation Installation Maintenance Manual Download

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Read the manual thoroughly.

Improper installation, operation or
maintenance can cause property
damage, injury or death.

Gas Steam Boiler &
Convection Steamer

Part # - KE004039-2

Operation,

Installation & Maintenance

Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

MODELS

24CGP10

For your future reference.

Model # ______________________________________

Serial # _______________________________________

Visit www.clevelandrange.com to locate a
service or sales representative in your area.

September 2019

Summary of Contents for Cleveland 24CGP10

Page 1: ...tion Installation Maintenance Manual This manual is updated as new information and models are released Visit our website for the latest manual MODELS 24CGP10 For your future reference Model ______________________________________ Serial ___________ ____________________________ Visit www clevelandrange com to locate a service or sales representative in your area September 2019 ...

Page 2: ...ormer aux mesures de sécurité normalisées de l industrie y compris mais sans s y limiter les réglementations de l OSHA les procédures de débranchement verrouillage étiquetage relatives à tous les services publics dont l approvisionnement en vapeur et les procédures de débranchement verrouillage étiquetage relatives aux équipements et ou appareils fonctionnant au gaz à l électricité et à la vapeur ...

Page 3: ...ación ajuste modificación servicio o mantenimiento puede ocasionar daños a la propiedad lesiones o muerte Lea detenidamente las instrucciones de instalacion y de operación antes de instalar poner a funcionar o dar servicio a este equipo PARA SU SEGURIDAD No guarde ni use gasolina o cualesquiera otros líquidos o vapores inflamables en las cercanías de éste o cualquier otro aparato No pulverice aero...

Page 4: ...ón Keep clear of pressure relief discharge Restez à l écart de la soupape de sureté Permanezca alejado de la descarga de presión Do not lean on or place objects on the equipment Ne vous penchez pas sur oune placez pas des objets sur la lèvre No se apoye ni coloque objetos en el labio Inspect unit daily for proper operation Inspectez l unité tous les jours pour son bon fonctionnement Inspeccione di...

Page 5: ...d Shutdown Summary Instructions 5 B Boiler Pressure Gauge Control Panel 6 C Operating and Cooking Procedure 7 D Timed Mode Operating and Cooking Procedure 7 E Manual Mode Operating and Cooking Procedure 7 F Dial Timer Control Panel 8 G Keypad Timer Control Panel 9 5 Cleaning 10 A Boiler Blowdown 10 B Shutdown and Cleaning 10 6 General Installation Information 12 A Inspect for Shipping Damage 12 7 ...

Page 6: ...rol Panel 25 E Timer Test for Keypad Control Panel 26 F General Information about the Compartment Door Optional Steam Cut Off Switch 27 G Function Test for the Compartment Door Optional Steam Cut Off Switch 27 10 Optional Equipment 29 11 Preventative Maintenance 30 A General Information 30 B Maintenance and Service Records 30 C Daily Maintenance 30 D Weekly Maintenance 30 E Monthly Maintenance 30 ...

Page 7: ... must be read in their entirety before starting this appliance 5 Installation must comply with all local fire and health codes B Gas Leak Instructions Until the leak is stopped observe the following precautions in addition to the posted instructions Do not light or start any appliance Do not touch any electrical switch Do not use any phone in the building Immediately call the gas supplier from a p...

Page 8: ...a qualified Cleveland Range authorized service representative BURN and SCALD HAZARD Exposure to steam condensate and hot surfaces can cause death burns and scalds To help avoid injury Do NOT breathe steam or condensate Stand on the hinge side and away from the appliance and slowly open the cooking compartment door Open the door slightly to allow steam condensate and heat to vent before looking or ...

Page 9: ...Cleveland Range LLC assigns two product identification numbers to each appliance a model number and a serial number 2 Please provide this information when you contact Cleveland Range or a qualified Cleveland Range authorized service representative Model Number____________________________________________________________ Write the Model Number of your appliance here Serial Number____________________...

Page 10: ...rtment door and reduced cooking performance To help avoid injury When checking inside the cooking compartment always stand to the hinge side and away from the appliance and open the door slowly Inspect the drain s before each use and clean them if needed Failure to follow these precautions can cause burns scalds and equipment damage CHAPTER 3 BEFORE EACH USE A INSPECTING THE COOKING COMPARTMENTS 1...

Page 11: ...the mode to Timed and the Timers to 0 minutes 3 Turn ON the ON OFF switch See Figure 4 1 4 The Boiler fills in about 5 minutes If the red Low Water Indicator Light stays ON call a qualified Cleveland Range authorized service representative or Cleveland Range See Figure 4 1 5 When the amber light in the Steam Reset switch lights press the Steam Reset switch See Figure 4 1 6 The blower starts and th...

Page 12: ...tes when the Boiler is filling If the Boiler does not fill in 6 or more minutes turn the ON OFF switch OFF and call an authorized service representative or Cleveland Range 3 Steam Reset Switch In normal use press to light the burner after the red Low Water light turns OFF and the amber light turns ON If the amber light appears during use a safety has tripped Correct the problem and press to reset ...

Page 13: ...t door to maintain cooking compartment temperature b If another use is not planned for more than half an hour leave the cooking compartment door open slightly c If the appliance will not be used again during this shift go to Chapter 5 Cleaning D TIMED MODE OPERATING AND COOKING PROCEDURE 1 Set the TIMED MANUAL switch to TIMED 2 Set the cooking time 3 When the Timer reaches zero and the buzzer soun...

Page 14: ...e timer will not count down when this light is ON 2 TIMER The Dial Timer sets the operating time from 0 to 60 minutes Turn the knob clockwise until it points to the required time When the Timer reaches 0 a buzzer sounds for 3 seconds The Dial Timer does NOT work in Manual Mode 3 TIMED MANUAL Switch The TIMED MANUAL switch selects the Timed or Manual Mode Figure 4 4 ...

Page 15: ...been stopped The Timer must be reset to zero 00 00 zeroed by pressing this key before a new time can be set 4 START STOP Key Press this key to start and stop the Timer In TIMED mode press this key to start and stop both the Timer and steam flow In MANUAL mode the steaming functions are independent of the Timer Press this key to silence the buzzer 5 TIMED MANUAL Switch The TIMED MANUAL switch selec...

Page 16: ... the end of each shift 2 For appliances using water that meets the minimum water quality standards blowdown must be performed at the end of each shift 3 Blowdown Procedure a Follow the Shut Down instructions in Chapter 4 b EITHER restart the appliance by following Lighting instructions in Chapter 4 OR if the appliance will not be used again during this shift go to Shut Down and Cleaning B SHUTDOWN...

Page 17: ...s a Remove the door gasket assembly see Figure 5 1 by holding the gasket assembly at the sides and lifting up and away from the door b Wipe the gasket assembly with a damp cloth c Wipe the inside of the door with a damp cloth d Rotate the gasket assembly 180 This makes the gasket last longer e Replace the gasket assembly by sliding the retaining pins into the keyhole slots 9 Replace the cleaned sl...

Page 18: ...ION INFORMATION A Inspect for Shipping Damage If the appliance is damaged or damage is suspected 1 Submit a Damage Claim to the Shipper immediately 2 Inform your dealer at once 3 Inform Cleveland Range in writing within three 3 days ...

Page 19: ...dary Clearances and the Exhaust Hood See Figure 2 1 g KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLES h Proper air supply for ventilation and combustion is REQUIRED for and CRITICAL to safe efficient operation of this appliance i Make sure the air vents of this appliance are not blocked with or by anything j Allow for sufficient extra distance if a high heat source e g a broiler is located ...

Page 20: ...ks 1 Refer to Figure 3 1 Each rack has four loops two top and two bottom Hold the slide rack so the ends of the hanger loops are towards compartment wall as shown in Figure 3 1 2 Slide one rack into compartment with the loop side closest to the compartment wall and rack slots horizontal 3 Hook the loops over the top and bottom pins 4 Repeat steps a b c for the other racks E Gas Supply Post instruc...

Page 21: ...pen the gas supply valves d Check all lines and connections for leaks both inside and outside this appliance with soap and water solution e All leaks must be corrected before attempting to operate this appliance 4 Pressure Test Gas Supply Lines If pressure testing is required this appliance must be disconnected or isolated from the gas supply piping system during pressure testing as follows The ap...

Page 22: ... that supply water is below Minimum Water Quality a water treatment system and or carbon filter must be installed in the line feeding the steam generator 2 Connect the Water Supply Lines The Installer Owner is responsible for the water connection of this appliance This appliance is to be installed to comply with all applicable federal state or local plumbing codes Connect this appliance to COLD WA...

Page 23: ...ad sealant to threaded connections The 24CGP10 has two 3 8 NPT female fittings its underside one for the Boiler and one for the condenser See Figure 2 2 Install a manual water shut off valve Main Water Shutoff Valve not provided between the cold water supply line s and the appliance The National Sanitation Foundation NSF requires installation of a check valve or other approved anti backflow anti s...

Page 24: ...er for this appliance as shown in Figure 3 9 The fused disconnect switch is referred to as the Main External Power Switch 2 Do not use a GFI GFCI circuit This appliance is not GFI compatible 3 Do NOT use a power cord 4 Make the electrical connection using flexible conduit per local code See Figure 3 10 Figure 3 10 Hardwire Connection Power 10 DRAIN LINE COLD WATER SUPPLY LINES MAIN EXTERNAL POWER ...

Page 25: ... drain material that cannot sustain 180o F 6 Do NOT connect any other drain from any other equipment to the drain line of this appliance 7 Do NOT connect the drain outlet extension line directly into a floor drain or a sewer line 8 Do NOT connect this appliance s drain directly to drains or to the plumbing of any other equipment 9 Do NOT install a trap or shutoff in the drain line 10 Drainpipe Siz...

Page 26: ... Power Requirements Met Rating Plate Ch 7 Gas Supply Requirements Met Rating Plate Ch 7 Exhaust Hood Requirements Met Ch 7 Spec Sheet Installation Ch 7 Check Level Front to Back and Side to Side Ch 7 Check Drain Line Connection Ch 7 Check Exhaust Hood Function Ch 7 Check Electrical Supply Connection Ch 7 Check Water Supply Connection Ch 7 Leak Test Water Supply Lines Ch 7 Check Gas Supply Connecti...

Page 27: ...Always wear DRY heatproof gloves when reaching into the cooking compartment or handling hot items Wet or damp gloves conduct heat and may cause burns when handling hot items Failure to follow these precautions can result in death burns and scalds CHAPTER 8 STARTUP PROCEDURE Problems See the Installer s Troubleshooting Guide at the end of this manual Burner Ignition Test Lighting and Shutdown Instr...

Page 28: ...RESS the Steam Reset switch 4 If burner does NOT light after two attempts go to Step 8 7 When the burner lights the Boiler begins heating and Boiler pressure rises to operating pressure as indicated by the Boiler Pressure Gauge a After the operating pressure is reached the burners cycle on and off to maintain operating pressure b After operating pressure is reached set the control panel Timer mode...

Page 29: ...ain External Power Switch OFF 2 Check the fuses or circuit breakers for proper size 3 Make sure the water supply line valves are open 4 Make sure the Main Manual Gas Valve is open 5 Open the cooking compartment doors Check for proper installation of drain screens slide racks and door gasket assemblies Check that the drains are not blocked 6 Shut the cooking compartment doors 7 Control panel settin...

Page 30: ... The drain valve and water column float assembly are flushed with fresh water 7 Stop the blowdown cycle before it is complete by turning the ON OFF switch ON a The operating controls energize b The red ON indicator in the ON OFF switch lights c Blowdown stops d The Boiler fills The Low Water light turns ON while the Boiler is filling The Low Water light turns OFF when the Boiler is full 8 Start a ...

Page 31: ...r steams out of the Boiler 4 Water in the Boiler drops below the safety level sensor 5 The burner shuts OFF 6 Open the Main Water Shutoff Valve 7 The Boiler refills to the safety level and the amber light in the Steam Reset switch lights 8 Press the Steam Reset switch to resume steaming l Leave the ON OFF switch in the ON position m Set the controls to stop steaming TIMER MODELS Set the Timer to 0...

Page 32: ...lowdown cycle starts c The automatic blowdown cycle ends after 3 minutes d After blowdown ends 1 Turn OFF the Main External Power Switch 2 Replace all panels and sheeting 3 Turn ON the Main External Power Switch E Timer Test for Keypad Control Panel 1 Set the TIMED MANUAL switch to MANUAL and let the appliance continue steaming 2 Zero the timer Press and hold the CLEAR key until the timer reads 00...

Page 33: ...ter 3 minutes d After blowdown ends 1 Turn OFF the Main External Power Switch 2 Replace all panels and sheeting 3 Turn ON the Main External Power Switch F General Information about the Steam Shut Off Switch The cooking compartments of the 24CGP10 equipped with Steam Shut Off Switches automatic steam cutoff switches turn OFF the production of steam to a cooking compartment when the door to that com...

Page 34: ...eveland Range authorized service representative 6 Leave the upper door open and let the cooking compartment cool for three minutes 7 Close the upper compartment door Steaming starts and the cooking compartment reaches cooking temperature and the SureCook light goes out Timer models OR PAUS disappearing from the Timer Display Keypad models 8 If steaming does not start Shut down the appliance and ca...

Page 35: ...The Modular Interconnect Kit IMK attaches to the PTO and connects the P10 Boiler to a direct connect steam powered appliance A direct connect steam powered appliance is one that has no Boiler or other steam generator and uses steam piped in from another source to operate The IMK cannot be used to connect steam sources together See Installation Instructions P N 260ALF and P N 260WS for details Impr...

Page 36: ...w the instructions in Chapter 5 2 Clean the Appliance Clean the interior and exterior of the appliance Follow the instructions in Chapter 5 D Weekly Maintenance 1 Clean the Cooking Compartment Drains Blockage of the drain line can cause pressure buildup in the compartment s resulting in steam leaks around the door gasket s reduced performance and compartment implosion 2 To inspect the drain screen...

Page 37: ...ing F Yearly Maintenance 1 Clean the Water Line Strainer Clean the water line strainer at least once a year When first installed check the strainer more frequently to find out how often it must be cleaned a Close the valve s in the water supply line s b Unscrew the filter cap from the bottom of the strainer c Remove the filter screen and wash it with clean water d Check the O ring for wear and rep...

Page 38: ...ter supply strainer Supply pressure is low inadequate water supply system Low supply pressure can cause long fill times Make sure that compartments are turned OFF during the first Boiler fill See Note 3 Inoperative solenoids or controls See Note 1 Unit drains continuously even when both cooking compartments are OFF Manual drain valve is open Close manual drain valve located behind the lower right ...

Page 39: ... sized water supply system See Note 3 Inoperative condenser solenoid Solenoid needs replacement See Note 1 Inoperative controls Turn OFF power at Main External Power Switch See Note 1 Steam and or water draining around compartment door Drain covered blocked or clogged Uncover remove block or clean drain with NSF FDA approved drain cleaner Condenser inoperative See Note 1 Door gasket or door parts ...

Page 40: ...n during drain cycle Water solenoid to the Boiler has failed See Note 1 Drain solenoid has failed See Note 1 Water pressure is low or was low briefly Turn OFF power See Note 4 If condition repeats itself turn OFF Main External Power Switch See Note 3 Manual drain is not completely closed Close manual drain completely located behind the lower right side sliding panel Inoperative controls See Note 1...

Page 41: ...ve maintenance programs descaling kits descaling information and water treatment systems 8 To evaluate whether this appliance operating at normal cooking performance conduct the Egg Test NOTE this test is not valid for pressure steamers a Place a perforated steam table pan in the middle rack position in the cooking compartment Turn ON the appliance and set the selector switch to the Manual Mode or...

Page 42: ...kitchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every new piece of Welbilt Foodservice equipment comes with KitchenCare and you choose the level of service that meets your opera onal needs from one restaurant to mul ple loca ons 2016 Welbilt Foodservice ...

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