Clarke 3110876 Operating & Maintenance Instructions Download

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OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0420 - ISS 2

43-PC AIR TOOL KIT

MODEL NO: CAT120

PART NO: 3110876

Summary of Contents for 3110876

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0420 ISS 2 43 PC AIR TOOL KIT MODEL NO CAT120 PART NO 3110876 ...

Page 2: ...e place for future reference INVENTORY When opening the case for the first time check that all the items are present Any damage or deficiency should be reported to your CLARKE dealer immediately Your CAT120 Air Tool Kit should include the following AIR TOOLS IN THE KIT 1 x Square Drive Impact Wrench 1 x Air Hammer 1 x Reversible Drill 1 x Die Grinder 1 x Dual Acting Sander GENERAL ACCESSORIES 1 x ...

Page 3: ...ave a 1 4 BSP female threaded connection for use with an maximum air supply pressure of 90 psi 6 2 bar IMPACT WRENCH Air Consumption 8 cfm Drive size 1 2 square Max No Load Speed 7000 rpm 90psi Max Torque 230 ft lb Sound Pressure Level LpA dB 84 4 dB A Sound Power Level LwA dB 95 4 dB A Vibration Levels 2 6 m s2 uncertainty factor K 0 72m s2 Dimensions L x W x H Weight 220 x 75 x 180 mm Weight 2 2...

Page 4: ...mm Weight 1 15 kg DIE GRINDER Air Consumption 4 cfm 1151 l min Max Speed 22000 rpm Sound Pressure Level LpA dB 83 5 dB A Sound Power Level LwA dB 94 5 dB A Vibration Levels 1 2 m s2 K 0 35 m s2 Dimensions L x W x H Weight 173 x 46 x 68 mm Weight 0 64 kg DUAL ACTING SANDER Air Consumption 6 3 bar 2 16 cfm 56 452 l min Pad size 150 mm Sound Power Level 98 2 dB LWA Sound Pressure Level 87 2 dBA Vibra...

Page 5: ...e side Ear protectors should also be worn 3 DO NOT overreach Keep proper footing and balance at all times 4 DO NOT use any type of bottled gas as a source of power for this tool 5 DO NOT connect the air supply hose with your finger on the trigger 6 DO NOT exceed the maximum pressure for the air tools 90 psi 6 2 bar 7 ALWAYS check hoses for leaks and ensure that all connections are secure 8 ALWAYS ...

Page 6: ...spanner to the correct torque as recommended by the vehicle manufacturer 4 ALWAYS avoid excessive use of the impact wrench When tightening a nut or bolt only allow the wrench to impact briefly to avoid overtightening 5 ALWAYS ensure that the socket is correctly installed before switching on 6 ALWAYS wear suitable respiratory protection due to the possible presence of asbestos dust from vehicle bra...

Page 7: ...but should be regularly checked topped up with oil CLARKE air line oil should be used and the lubricator adjusted to approx 2 drops per minute Use only clean dry regulated compressed air as a power source Air compressors used with the tool must comply with the appropriate European Community Safety Directives WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS ...

Page 8: ...r wear and is a possible safety hazard CONNECTING THE TOOLS TO THE AIR LINE 1 Remove the plastic blanking plug from the air inlet connection 2 Pour 2 3 drops of CLARKE airline oil into the oil filling port This should be done regardless of whether or not a lubricated air supply is to be used 3 If required connect an in line mini oiler to the tool to prolong the life of any air tool 4 Connect a sui...

Page 9: ...you require which must be in good condition and fit the tool exactly 2 Push the socket onto the square drive shaft as shown 1 1 2 Square Drive 5 female inlet adaptor 2 Forward reverse button 6 Handle 3 Trigger 7 Oil port 4 Speed Control WARNING NEVER USE STANDARD SOCKETS THESE MAY SHATTER WITH SERIOUS CONSEQUENCES ONLY USE IMPACT SOCKETS DESIGNED FOR USE WITH IMPACT TOOLS ...

Page 10: ...he final tightening of nuts or bolts must be by hand using a correctly calibrated torque wrench ADJUSTING THE POWER To adjust the power set the air regulator to one of the 4 settings available 1 Low 4 High USING THE IMPACT WRENCH LOOSENING A WHEEL NUT BOLT 1 Remove any wheel trim before selecting the appropriate socket and placing firmly on the square drive of the wrench WARNING WAIT UNTIL THE WRE...

Page 11: ...lector in the clockwise FORWARD running position and holding the wrench firmly in BOTH HANDS pull the trigger 3 Run each nut bolt up in turn until it is nipped up only do not tighten When all nuts are nipped up tighten progressively by pulling the trigger fully and allowing the action to operate briefly to prevent overtightening 4 ALWAYS finish tightening with a torque wrench The weight of the veh...

Page 12: ...est suited to the task 2 First remove the retaining spring from the nose by unscrewing it Use the inboard lug to gain purchase 3 Insert the chisel into the air hammer as shown 4 Replace the retaining spring Use the lugs to help tighten 1 Outboard lug 5 female inlet adaptor 2 Retaining spring 6 Speed controller 3 Inboard lug Air Inlet 7 Chisels flat pointed 4 Trigger ...

Page 13: ... across the work surface To remove scale rust or other contaminants only a light force should be required 4 Release the trigger to stop operation whilst maintaining contact with the work 5 The tool may operate briefly after the trigger is released NOTE The retaining spring has a life expectancy depending upon the intensity of usage It is recommended that you procure a spare spring for use in the e...

Page 14: ...NSERTING REMOVING THE DRILL BIT 1 Open the chuck jaws by inserting the chuck key in one of the holes in the chuck and turning it as shown Make sure that the head of the chuck key is located on the cog barrel of the chuck NO DESCRIPTION NO DESCRIPTION 1 Chuck 4 Handle 2 Trigger 5 female inlet adaptor 3 Direction control switch ...

Page 15: ... drilling release the trigger switch 3 When the drill has come to a complete stop move the direction control switch to the reverse R position USING THE REVERSIBLE DRILL 1 Squeeze the trigger switch to start the air drill 2 Wait until the air drill is running at its maximum speed before applying it carefully to the workpiece 3 Release the trigger switch to stop the air drill DISCONNECTING THE AIR S...

Page 16: ... INSTALLING THE COLLET 1 Select the grinding stone you require 2 Two collets of different sizes are provided Select whichever fits the shank of the stone you have chosen The larger collet is already installed in the grinder NO DESCRIPTION NO DESCRIPTION 1 Collet 4 Trigger 2 Spindle 5 female inlet adaptor 3 Trigger lock ...

Page 17: ...hten the collet and grip the stone in position as shown OPERATING THE DIE GRINDER 1 Slide the throttle locking lever forward while squeezing the trigger against the body of the tool 2 Allow the tool to reach full working speed before presenting the grinding stone to the workpiece Do not use excess pressure on the grinding stone as this will shorten its life 3 Release the trigger to stop the grinde...

Page 18: ...cts the flat surface on the spindle 2 Thread the backing pad into the spindle by grasping the balancer with one hand and the pad with the other Do not over tighten 3 Now turn the spindle lock so that the knurled portion is away from the flat on the spindle and the spindle turns freely NO DESCRIPTION NO DESCRIPTION 1 Trigger 4 Locking nut 2 Speed control 5 Backing pad 3 Balancer 6 female inlet adap...

Page 19: ...rt the sander 2 Release pressure from the trigger to stop the sander 3 Always ensure the sander has stopped before putting it down on any surface after use 4 Avoid contact with the moving sanding pad and wear suitable gloves to protect the hands 5 Never start the sander unless the abrasive pad is applied to the workpiece 6 Always wear a face mask when using the sander as protection from airborne p...

Page 20: ...HAUL 1 Grit or gum deposits in the tool may reduce efficiency 2 After extensive use remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mixture of air line oil and paraffin Allow to dry before use 3 If the tool still runs erratically or becomes inefficient and the air supply is of good quality it may be necessary to dismantle the air motor and replace worn o...

Page 21: ...ism due to lack of lubricant 1 Reduce the force applied to the tool 2 Return to CLARKE dealer for repair 3 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regul...

Page 22: ...Contact your CLARKE dealer for further information or CLARKE International Service Department on 01992 565333 CLARKE Air Line Oil part no 3050825 is available from your CLARKE dealer GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 24: ...24 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS IMPACT WRENCH ...

Page 25: ...everse valve 5 Anvil collar 28 O ring 6 O ring 29 Valve stem 7 Anvil 30 Washer 8 Hammer pin 31 Steel ball 9 Hammer cage 32 Inlet spring 10 Hammer dog 33 Air inlet plug 11 Drive Cam 34 Dust free cover 12 Ball bearing 35 Spring 13 Oil seal 36 O ring 14 Front end plate 37 Air regulator 15 Rotor blade 38 Bolt 16 Rotor 39 Pin 17 Pin 40 Trigger 18 Cylinder 41 Exhaust cover 19 Bolt 42 Bolt 20 Rear end pl...

Page 26: ...26 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIE GRINDER ...

Page 27: ... 4 Throttle trigger 23 Cylinder 5 Spring 24 Washer 6 Hinge pin 25 Bushing 7 Hinge pin 26 Front plate 8 O ring 27 Pin 9 O ring 28 Bearing 10 Valve stem 29 Collet seat 11 Spring 30 Locking ring 12 Air regulator 31 Front cap 13 O ring 32 Collet small 14 O ring Collet large 15 Screw cap 33 Collet screw cap 16 Muffler cover 34 Wrench small 17 Air inlet plug Wrench large 18 Bearing 35 Male connector 19 ...

Page 28: ...ing 14 Pin 2 Rubber Gasket 15 Piston 3 O Ring 16 Cylinder 4 Regulator 17 Retainer Spring 5 Control Pin 18 Trigger 6 O Ring 19 Roll Pin 7 Ball Valve 20 Roll Pin 8 Spring 21 Piercing chisel 9 Air Inlet Connector 22 Rivet cutting chisel 10 Rear Valve 23 Panel cutting chisel 11 Valve Disc 24 Spot weld chisel 12 Front Valve 25 Bush splitting chisel 13 Pin 26 Sleeve grip ...

Page 29: ...oll Pin 18 Cylinder 3 Exhaust Deflector 19 Rotor Blade 4 O Ring 20 Steel Wire 5 Air Inlet 21 Rotor Body 6 Valve Stem 22 Front Support 7 O Ring 23 Gear Wheel 8 O Ring 24 Idler Gear 9 O Ring 25 Pin 10 Bush 26 Drive Shaft 11 Reverse Selector 27 Bearing 12 O Ring 28 Bearing 13 Spring 29 Nose Clamping Nut 14 Trigger 30 Washer 15 End Plate 31 Chuck 3 8 16 Bearing 32 Chuck Securing Screw ...

Page 30: ...30 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DUAL ACTING SANDER ...

Page 31: ...29 Housing grip 6 6 Sanding pad 30 Circlip 7 Circlip 31 O ring 8 Wave washer 32 Speed regulator 9 Drive spindle 33 Hand grip 10 Bearing 34 O ring 11 Bolt 35 Air inlet plug 12 Orbital drive 36 Spring 13 Bolt 37 Valve stem 14 Woodruffe key 38 O ring 15 Anvil 39 O ring 16 Bearing 40 O ring 17 Cylinder end cap 41 Valve seat 18 Rotor 42 Bracket 19 Rotor blade 43 Washer 20 Cylinder 44 Washer 21 Pin 45 N...

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