Cissell HD125 Owner'S Manual Download Page 44 | Manualshive

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Page 44

Large Gear Reducer Maintenance

LARGE GEAR REDUCER MAINTENANCE

Before placing the dryer in operation,

check the oil level. If the

oil level is correct, it can be checked by removing the fill overflow

plug on the right hand side of the gear reducer (facing rear).

If oil must be added, remove the pop-off valve at the top of the gear

reducer and add as needed.

CHANGE OIL ONCE EVERY 6 MONTHS.

WARNING:

Oil level shall not exceed 52 oz.

Please drain oil to oil level plug if required.

LARGE GEAR REDUCER

MAINTENANCE

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Summary of Contents for HD125

Page 1: ...lationinstructions Operatinginstructions Maintenance OWNER S MANUAL 125 lb HD LAUNDRY DRYER CissellManufacturingCo 831 S First St P O Box 32270 Louisville Ky 40232 2270 Tel 502 587 1292 Fax 502 585 23...

Page 2: ...occupants Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service mus...

Page 3: ...apparell __ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d apparell Ne touchez a aucun interrupteur Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous tro...

Page 4: ...s wrinkles from setting in and reduces the possibility of spontaneous combustion WARNING Be safe shut main electrical power and gas supply off externally before attempting service WARNING Never use dr...

Page 5: ...to service remove or install to diagnose troubles to adjust remove or replace defective equipment or a part nor does it include any responsibility for transportation expense which is involved therein...

Page 6: ...nergy Saving Tips 26 Two Timer Models Instructions 27 29 Service Savers 30 TroubleshootingCharts 31 33 Direct SparkIgnitionOperation 34 35 GeneralMaintenance 36 BurnerAirInletAdjustment 37 BasketAlign...

Page 7: ...following symbols are used in this manual and or on the machine NOTE On Marche Ein Conectado Off Arr t Aus Desconectado Hot Do Not Touch Hei Nicht Beruhren Haute temperature Ne pas toucher Caliente n...

Page 8: ...amount of exhaust piping and elbows and allow free access to the rear of dryer for future servicing of belts pulleys and motors Installation clearance from all combustable material is 12 305 mm ceili...

Page 9: ...Page 9 125 lb General Dimensions Illustration...

Page 10: ...Page 10 125 lb Steam Heated Dryer Dimensions Illustration...

Page 11: ...746 lbs 792 kg Export Shipping Dimensions 93 L x 53 W x 78 H 232 7 cu ft 2363 mm x 1347 mm x 1982 mm 6 59 m BTU Input Rating 300 000 Btu h 75 600 kcal h nat mixed and mfg gases 300 000Btu h 75 600 kca...

Page 12: ...gram furnished with dryer Your dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors within the service connection box...

Page 13: ...dtoasingle gas service Other gas using appliances should be connected upstream from the loop WARNING LIQUIFIEDPETROLEUMGASESONLY A Gas Pressure Regulator for Liquified Petroleum Gases is not furnished...

Page 14: ...Page 14 Gas Loop Piping and Gas Supply Piping System Illustrations...

Page 15: ...300000 330000 350000 380000 400000 430000 450000 480000 504000 550000 605000 650000 705000 750000 806000 850000 907000 960000 1000000 3 4 3 4 3 4 3 4 3 4 3 4 1 1 1 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 2 2 2...

Page 16: ...pressures in excess of 1 2 PSIG 04 bar 5 The dryer must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply pipi...

Page 17: ...globe valve in steam supply line and allow steam to flow through dryer to flush out any dirt and scale from dryer This will assure proper operation of trap when connected 6 After flushing system insta...

Page 18: ...Page 18 Steam Piping Installation Illustration...

Page 19: ...ils Start and Stop Switches on Dryers For Exhaust Duct less than 14 feet 5m and 2 elbows equivalent and less than 0 3 inches 8 mm static pressure DRYER EXHAUSTS Area of section A A must be equal to th...

Page 20: ...Page 20 Dryer Installation with Multiple Exhaust Illustration...

Page 21: ...oss 4 Zero inches clearance to combustible material allowed on sides and at points within 4 inches 102 mm of front on top 5 Heat loss into laundry room from dryer fronts only is about 60 Btu h 16 kcal...

Page 22: ...305 576 3716 HD20 1 20 9 1 450 765 6 153 87 561 HD30SL 30 13 6 600 1020 8 203 116 748 HD30 1 30 13 6 625 1063 8 203 120 774 HD50 1 50 22 7 850 1445 8 203 164 1058 HD75 1 75 34 1000 1700 8 203 192 1240...

Page 23: ...osure from the top or side walls See Dryer Make Up Air Requirements Chart 2 Enclosure plenum with service door This separates the dryer air from the room comfort air If dryers use room air instead of...

Page 24: ...aximum of two 90 bends 2 Use 45 and 30 elbows wherever possible 3 Exhaust each dryer separately 4 Do not install wire mesh or other restrictions in the exhaust duct 5 Use clean outs in the exhaust duc...

Page 25: ...ial or create a fire hazard Rubber easily oxidizes causing excessive heat and possible fire Never dry the above items in the dryer 4 Never let children play near or operate the dryer Serious injurywil...

Page 26: ...yer as soon as it stops This saves having to re start your dryer to remove wrinkles NOTE It is best to run a properly sized bag of rags and or old towels through one or two cycles prior to drying in s...

Page 27: ...Page 27 Two Timer Models Figures 1 2 and 3 Illustrations...

Page 28: ...g of the clothes load The light shuts off when cooling time is completed figure 1 on page 26 4 Temperature Selector Select temperature per type of load being dried in the dryer figure 2 on page 26 Hig...

Page 29: ...er completes its time then the cooling timer will be energized and the cooling light will be On When the cooling timer completes its time the cooling light will turn Off and the End of Cycle light wil...

Page 30: ...heating time before the cool down part of the cycle 2 Is the lint screen blocked 3 Is the exhaust duct to the outside clean and not blocked A blocked exhaust will cause slow drying and other problems...

Page 31: ...th cover in place Replace switch Replace contactor Replace V Belt Adjust belt tension Tighten set screw Remove load Check manual for proper leveling procedures Accidental damage to the fan blade can c...

Page 32: ...t metal screw in the front panel of dryer and inserting the rubber tube of the vacuum gauge into screw opening See Air Switch Adjustment Sheet in Service Manual Replace Air Switch Check manifold press...

Page 33: ...rmostat Check for inlet and outlet marking on Check Valve and invert if neccessary Remove plug and blow down Strainer or remove and clean thoroughly if heavily clogged Check piping per Steam Installat...

Page 34: ...y If the module has multiple retries and no flame is detected the gas valve is de energized and the module goes into an interpurge delay After this delay the module will attempt another trial for igni...

Page 35: ...Page 35 DIRECTSPARK IGNITIONOPERATION FLOW CHART...

Page 36: ...erfiveyears thebearingsandhousingshouldbecleaned thoroughly Repackeachbearingandthecavityinbackofthebearingone third fullwithChevronGreaseNo SR1 2 Motorshavingwoolpackedsleevebearingsareoiledatthefact...

Page 37: ...Page 37 Burner Air Inlet Adjustment with Illustration BURNERAIRINLET ADJUSTMENT...

Page 38: ...Page 38 Basket Alignment for 125 lb Dryers Illustrations...

Page 39: ...correct tighten bolts 1 in the following order as viewed from rear of dryer top right bottom left top left and bottom right 6 Tighten bolts 5 until flush against back of dryer Tighten lock nut 4 to s...

Page 40: ...scrapes or comes closest to scraping the sweep sheet C Mark this position and the nearest rib to this position If it is between two ribs both ribs may need to be shimmed D Remove the basket from the...

Page 41: ...r blade in position shown hold switch mounting bracket firmly and adjust switch actuator D with needle nose pliers at E by twisting actuator right or left whichever is needed so that switch closes whe...

Page 42: ...rns off to when it turns on again in the opposite direction Turning the dwell adjustment knob counter clockwise increases the dwell time and turning it clockwise decreases the dwell time Recommended d...

Page 43: ...ockwise as viewed from back end of motor See arrow on motor support Basket rotates clockwise as viewed from front of tumbler To change rotation of both fan and basket reverse power leads L1 and L2 To...

Page 44: ...it can be checked by removing the fill overflow plug on the right hand side of the gear reducer facing rear If oil must be added remove the pop off valve at the top of the gear reducer and add as nee...

Page 45: ...Lint Door Switch 4 TU15454 Time Temp Front Panel Asm Specify color 5 TU14638 Lint Door Assembly 6 TU14631 Burner Access Door Asm Specify color 7 TU10345 Lint Trap Hood 8 K121 Frame Lint Screen only K3...

Page 46: ...TU4706 Plate MTR Mount 53 MTR Motor See Chart 54 TU2007 Bushing Sheave 7 8 55 TU2009 Sheave 39H 56 TU3393 Belt V 57 TU3807 Bushing Sheave 3 4 58 TU2008 Sheave 46H 59 TU1693 Shaft Jack 3 4 60 SB138 Bea...

Page 47: ...ee separate page for parts breakdown 26 500300644 Junction Box 27 TU7517 Basket Shaft Cover TU10732 Prompter Housing Assembly 28 TU7131 3 4 Straight Connector 29 SB170 Junction Box Cover 30 TU13803 Ja...

Page 48: ...U2687 8 Ph Hd screw 9 TU2836 5 16 18 H H screw 10 TU3209 14 Pan Hd screw 11 TU3212 5 16 Lock washer 12 TU3785 8 E T Cup washer Ref No Part No Description 13 TU5503 Door latch spacer 14 TU7169 Gasket 1...

Page 49: ...eter TU3816 Lens Replacement Texas Gage ONLY TU8475 Lens Replacement Marshaltown Inst ONLY TU11193 Lens Replacement Weiss consult factory TU13213 Lens Replacement Weiss consult factory 4 TU490 Thermos...

Page 50: ...complete Specify color 1 CA 13098 0 Gasket DR dryer control doors 2 SB 00951 0 Screw 8 X 7 16 Philips F H 3 TU14629 Asm 125 Access door weld Specify color 4 TU14630 Trim 125 Burner access door 5 TU14...

Page 51: ...int Door Complete Specify color 1 LA 00123 0 Latch 2 SB 00836 0 Screw Pancake 3 SB 00949 0 Fastener kickplate 4 TU14594 Label English 4a TU15410 Label 5 Language 5 TU14635 Lint dr weld asm Specify col...

Page 52: ...No Part No Description TU9758 Thermistor Assembly 1 TU11991 Thermistor 76JX303J 1 2 TU2477 Thermostat AR594 3 TU3400 Nut Hex 6 32 4 TU3624 Screw Mach R H 6 32 X 1 4 5 TU3801 Nut Speed C18784 010 4 6 T...

Page 53: ...Page 53 2 TIMER SENSOR ASSEMBLY Ref No Part No Description TU6029 Thermostat Assembly 1 TU2477 Thermostat AR594 2 TU2486 Bracket 3 TU3801 Nut speed C18784 010 4...

Page 54: ...ription TU15464 Sensor Assembly 1 254 00072 10 Thermistor 76JX303J 1 2 CA 23067 0 Thermostat AR594 3 EA 00594 0 Switch 220 Degrees 4 SB 00828 0 Screw Mach P H 8 32 X 1 2 5 SB 00952 0 Screw P H 6 32 x...

Page 55: ...rew self drill 8 18x 1 2 long 6 254 00060 00 Humidity sensor Ref No Part No Description TU14723 PROHC Sensor assembly lower 1 CA 13067 0 Bracket sensor 2 EA 00594 0 Switch 220 degrees 3 SB 00828 0 Scr...

Page 56: ...SEMBLY TU8206 Ref No Part No Description 1 F888 E Ring 2 TU1770 Insulator 3 TU1771 6 Tinnerman Nut 4 TU2463 ActuatorArm 5 TU3219 6 x 1 S M S 6 TU3476 Decal 7 TU7733 8 x 1 2 S M S 8 TU8155 Micro Switch...

Page 57: ...Reversing 2 TU13480 Transformer 200 240V 24V w Reset TU13514 Transformer 480 24V w Reset 3 F540 6 x 5 8 Phillips Head Screw 4 TU13516 Contactor 24V 5 TU13526 ContactorAssembly 24V 6 TU14026 Motor Con...

Page 58: ...3 F1300 Relay 24VAC 4 TUT316 Light LED 24V W 1 4 Q C 5 TU12874 Timer Solid State Reversing 6 TU12932 Timer Model N407 0 60 7 TU12933 Timer Model N407 0 15 Ref No Part No Description 8 TU13825 Nameplat...

Page 59: ...104 1 4 Brass Washer 4 TU13621 Control Box 5 TU14404 DMP Control 6 TU14405 Overlay 7 TU14435 Emergency Stop 8 TU14469 DMP Panel 9 TU14470 DMP Control Panel 10 TU2842 10 32 Hex Nut 11 TU3209 14 S M Scr...

Page 60: ...Part No Description 1 254 00018 00 Overlay 2 254 00070 00 PRO HC Control 3 M261 Screw 8 32 4 M270 Lockwasher 5 TU12253 Stud 6 32 6 TU14435 Emergency Stop 7 TU14442 Control Panel Weld 8 TU14701 Spacer...

Page 61: ...Cap 8 TM204 Small Klozure 9 TM218 Small Closed End Cap 10 VSB134 3 8 Split Lockwasher Pkg of 6 11 TU3246 3 8 16 x 1 Cap Screw Pkg of 6 12 TM217 Large Bearing Cone Cup 13 TM220 Large Klozure 14 TM221...

Page 62: ...0946 Pipe Plug 9 TU13613 Bonnet Assembly 10 GA 00764 0 Direct Spark Ignition Electrode 11 TU4605 3 4 Elbow 12 TU4606 3 4 x 4 Nipple 13 TU4934 1 4 20 Hex Nut Pkg 6 14 TU13823 3 4 x 36 Nipple 15 TU3539...

Page 63: ...7 TU8083 Bonnet Weldment 10 TU2846 1 4 Lockwasher Pkg of 6 11 TU4934 1 4 20 x 7 16 Hex Nut Pkg of 6 12 TU4605 3 4 Elbow 13 TU4608 3 4 x 2 Nipple 14 TU4610 3 4 x 5 Nipple 15 TU4600 3 4 Union 16 TU4620...

Page 64: ...d up TU9908 Terminal Cover 4 TU7121 Rear Cover 480V and up TU9909 Rear Cover 5 TU7118 Front Cover 6 TU5958 Bushing 7 TU7089 Thermostat 300 F 8 TU2793 8 x 5 8 Screw Pkg of 6 9 TU7733 8 x 1 2 Screw Pkg...

Page 65: ...225 100 255 90 HZ Ref No A Electric Heater Elements Electric Bonnet Description Ref No B Contactor Ref No C FuseHolder Ref No D Fuses Heater Ref No E Terminal Block Ref No F Fuse Motor andControls TU1...

Page 66: ...Page 66...

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