background image

11

 

27.  Install second stage pinion gear (11) on shaft (6). Pinion gear (11) should slide freely on shaft (6) and key (13). If 

not, ensure key (13) is properly installed and shaft (6) and pinion (11) keyway are free of burrs. Ensure pinion 
(11) is installed in stage from which it was removed and is facing direction from which it was removed. 

 

 

CAUTION

 

ATTENTION

 

 

If gears are installed in wrong housing, pump may not perform properly or may seize 
during operation. This is because gears are matched to each housing individually and 
may not have correct clearances if installed in another housing. If gears are installed 
facing wrong direction, pump may not perform properly or may seize during operation. 
This is because some gears have chamfers on only one side. These chamfers must be 
positioned facing inside of housing so that there will be no interference with housing radii.

 
28.  Install ring gear (12) in second stage gear housing (3). Ensure ring gear (12) is installed in stage from which it was 

removed and is facing direction from which it was removed. 

 

 

CAUTION

 

ATTENTION

 

 

If gears are installed in wrong housing, pump may not perform properly or may seize 
during operation. This is because gears are matched to each housing individually and 
may not have correct clearances if installed in another housing. If gears are installed 
facing wrong direction, pump may not perform properly or may seize during operation. 
This is because some gears have chamfers on only one side. These chamfers must be 
positioned facing inside of housing so that there will be no interference with housing radii.

 
29.  Install O-ring (41) on second stage gear housing (3). 
 
30.  Install dowel pin (37) on back face of previous stage. 
 
31. Install second stage gear housing (3), with installed ring gear (12), onto shaft (6). Ensure dowel pin (37) 

engages dowel pin hole in back face of previous stage and pinion gear (11) installed on shaft (6) is properly 
positioned to enter gear housing (3). 

 
32.  Repeat steps 24 through 31 for third and fourth stage gear housings (3), if applicable. 

 

33.  Install last stage square gear housing (4) key (13), chamfer side up, into keyway of shaft (6). 
 

NOTE:

  If key (13) has a step, install key (13) with step facing up and away from back face of previous stage. 

 

 

CAUTION

 

 

ATTENTION

 

 

When key (13) is installed and pushed up toward drive end, there must be a .020" gap between 
it and back face of previous stage.   If not, be sure previous stage housing (3) is seated 
completely up into third stage housing tube (8). If key (13) is still up against back of previous 
stage housing face (3) it should be removed and a small step filed in the portion of the key (13) 
that sticks above shaft keyway, to prevent key (13) from touching back face of previous stage.

 

34.  Install square housing pinion gear (11) on shaft (6). Pinion gear (11) should slide freely on shaft (6) and key (13). 

If not, ensure key (13) is properly installed and shaft (6) and pinion (11) keyway are free of burrs. Ensure pinion 
(11) is installed in stage from which it was removed and is facing direction from which it was removed. 

 

 

CAUTION

 

ATTENTION

 

 

If gears are installed in wrong housing, pump may not perform properly or may seize during 
operation. This is because gears are matched to each housing individually and may not have 
correct clearances if installed in another housing. If gears are installed facing wrong direction, 
pump may not perform properly or may seize during operation. This is because some gears 
have chamfers on only one side. These chamfers must be positioned facing inside of housing 
so that there will be no interference with housing radii. 

 

35.  Install ring gear (12) in last stage square gear housing (4). Ensure ring gear (12) is installed in stage from which 

it was removed and is facing direction from which it was removed. 

 

 

Summary of Contents for IMO CIG Series

Page 1: ...Installation Operation Maintenance and Troubleshooting Manual No SRM00046 as well as all other component manuals supplied with these type units should be read thoroughly prior to pump installation sta...

Page 2: ...persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe op eration of the pump and or protec tion of the pu...

Page 3: ...ld result Imo Pump cannot accept responsibility for unsatisfactory performance or damage resulting from failure to comply with instructions B INTRODUCTION This instruction manual covers CIG single mec...

Page 4: ...ntfromthatoftheoperationallimitations Thisequipmentmust not be operated without verification that operating requirements are within its capabilities Single Pump Model Key CIG 33 016 R L I D P W Series...

Page 5: ...y and inspection 5 If unit has only one stage proceed to step 9 If pump has more than one stage continue with step 6 6 Remove housing tube 8 Remove O rings 41 from counter bores of square housing 4 an...

Page 6: ...further disassembly and inspection CAUTION ATTENTION Be sure that all gear keys 13 are removed before removing shaft 6 If not front cover 1 face will be damaged CAUTION ATTENTION Handle shaft bearing...

Page 7: ...cal seal 51 is not to be replaced disassembly is complete Take care to prevent damage to seal components If mechanical seal 51 is to be replaced proceed as below 21 Press stationary part of mechanical...

Page 8: ...AL If either the carbon or tungsten carbide faces of the mechanical seal are heavily scratched scored or blistered the entire mechanical seal must be replaced I MACHINING INSTRUCTIONS Thefrontcover 1...

Page 9: ...1 Rear Cover 31 1 Ball Bearing X 32 2 Outside Seal X 33 1 Bearing Snap Ring X 34 4 Tie Rod Washers 35 1 Rear Cover O Ring X 36 1 Shaft Key X 37 Housing Pin 38 4 Rear Cover Bolts 39 4 Tie Rod Bolts 40...

Page 10: ...t were pried apart on disassembly Avoid excessive breaking of edges at outside diameterofringgearasthiscouldnegativelyaffectflowrate Whenreinstallinggearsinhousings besure gearsareinstalledinhousingsf...

Page 11: ...haft 6 until it bottoms on shaft 6 shoulder Use cylindrical sleeve which contacts only the inner ring of ball bearing 31 and clears inner diameter of bearing retainer plate 70 Snap ring groove in shaf...

Page 12: ...ne stage CAUTION ATTENTION If gears are installed in wrong housing pump may not perform properly or may seize during operation This is because gears are matched to each housing individually and may no...

Page 13: ...pin 37 engages dowel pin hole in back face of previous stage and pinion gear 11 installed on shaft 6 is properly positioned to enter gear housing 3 32 Repeat steps 24 through 31 for third and fourth s...

Page 14: ...r housing 4 39 Install washers 34 on capscrews 39 with chamfer on washers 34 facing head of capscrews 39 Install capscrews 39 with washers 34 installed and tighten with torque wrench to torque values...

Page 15: ...3 M12 w 60 5 81 p 4 M16 w 115 10 156 p 5 M20 w 220 15 298 p 6 M24 w 435 15 590 p 8 M30 w 870 25 1180 p TORQUE TO 40 2 LB IN 6 36 TORQUE TO 40 2 LB IN FOR SIZES 3 4 5 TORQUE TO 15 2 LB FT FOR SIZE 6 TO...

Page 16: ...56 237 175 10 237 175 10 237 5 M20 w p 220 15 298 220 15 325 15 298 441 220 15 325 15 441 220 15 325 15 298 441 6 M24 w p 435 15 590 435 15 650 20 590 881 435 15 650 20 881 435 15 650 20 590 881 8 M30...

Page 17: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved...

Reviews: