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CAUTION

 

ATTENTION

 

 

Take extreme care not to damage seal mating face or O-ring during assembly. Do 
not touch seal face with any tools.  After installation, clean face with solvent and soft, 
lint free cloth. 

 

 

CAUTION

 

ATTENTION

 

 

If seal mating face is not bottomed out in bore of bearing housing (9), seal could be 
severely damaged. 

 

5. 

Install ball bearing (31) into bearing housing (9) by hand. It should slide in easily. If ball bearing (31) has one 
shield only, the shield must be facing inside of bearing housing (9). 

 
6.  Install bearing retainer plate (70) and capscrews (75). Do not install lip seal (32) into bearing retainer plate (70) 

at this point (lip seal only required for 039_-1 and 046A suffix pumps). 

 

NOTE:

  If lip seal (32) is already installed in retainer plate (70), remove it and discard. 

 
7.  Set shaft (6), which has seal spacer (74) and rotating part of seal (51) already installed, on arbor press. Coupling 

end must be facing up. 

 
8.  Carefully slide bearing housing (9), which has ball bearing (31), seal head and bearing retainer (70) already 

installed, onto coupling end of shaft (6) until inner race of ball bearing (31) contacts shaft (6). 

 

 

CAUTION

 

ATTENTION

 

 

Take extreme care not to nick or otherwise damage carbon face of seal (51) when sliding 
on bearing housing (9). 

 

9.  Press bearing (31) onto shaft (6) until it bottoms on shaft (6) shoulder. Use cylindrical sleeve which contacts only 

the inner ring of ball bearing (31) and clears inner diameter of bearing retainer plate (70). Snap ring groove in 
shaft (6) should just clear ball bearing (31) inner ring. 

 
10.  Install snap ring (33) on shaft (6). 

 

 

CAUTION

 

ATTENTION

 

 

Handle ‘shaft/bearing housing’ assembly with great care for remainder of pump assembly 
since any significant cocking of bearing housing assembly relative to shaft could damage 
ball bearing (31) or mechanical seal (51). If shaft (6) is to be set on a work surface, it should 
not be allowed to rest on bearing housing. 

 

11.  Install three 0-rings (80) into bearing housing (9). If necessary, use grease to hold 0-rings in place. 
 
12.  Install 0-ring (40) into bearing housing (9). If necessary, use grease to hold 0-ring in place. 
 
13.  Slide shaft/bearing housing (9) assembly, which includes stationary part of mechanical seal (51), ball bearing (31) 

and ball bearing cover (70), into front cover (1). 

 
14.  Remove capscrews (75) and bearing retainer plate (70). 

 

 

CAUTION

 

ATTENTION

 

 

Do not allow shaft (6) to move axially in front cover (11) as this could cause seal damage.

 

15. Secure bearing housing (9) to front cover (1) with cap screws (42). Tighten capscrews with torque wrench 

per assembly drawing torque values. 

 
16.  Install lip seal (32) into bearing retainer (70), where applicable (039_-1, and 046A suffix pumps only). 

 

 

CAUTION

 

ATTENTION

 

 

Be sure to press only on outside diameter of lip seal (32) to avoid damaging it. 

 
 

 

Summary of Contents for IMO CIG Series

Page 1: ...Installation Operation Maintenance and Troubleshooting Manual No SRM00046 as well as all other component manuals supplied with these type units should be read thoroughly prior to pump installation sta...

Page 2: ...persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe op eration of the pump and or protec tion of the pu...

Page 3: ...ld result Imo Pump cannot accept responsibility for unsatisfactory performance or damage resulting from failure to comply with instructions B INTRODUCTION This instruction manual covers CIG single mec...

Page 4: ...ntfromthatoftheoperationallimitations Thisequipmentmust not be operated without verification that operating requirements are within its capabilities Single Pump Model Key CIG 33 016 R L I D P W Series...

Page 5: ...y and inspection 5 If unit has only one stage proceed to step 9 If pump has more than one stage continue with step 6 6 Remove housing tube 8 Remove O rings 41 from counter bores of square housing 4 an...

Page 6: ...further disassembly and inspection CAUTION ATTENTION Be sure that all gear keys 13 are removed before removing shaft 6 If not front cover 1 face will be damaged CAUTION ATTENTION Handle shaft bearing...

Page 7: ...cal seal 51 is not to be replaced disassembly is complete Take care to prevent damage to seal components If mechanical seal 51 is to be replaced proceed as below 21 Press stationary part of mechanical...

Page 8: ...AL If either the carbon or tungsten carbide faces of the mechanical seal are heavily scratched scored or blistered the entire mechanical seal must be replaced I MACHINING INSTRUCTIONS Thefrontcover 1...

Page 9: ...1 Rear Cover 31 1 Ball Bearing X 32 2 Outside Seal X 33 1 Bearing Snap Ring X 34 4 Tie Rod Washers 35 1 Rear Cover O Ring X 36 1 Shaft Key X 37 Housing Pin 38 4 Rear Cover Bolts 39 4 Tie Rod Bolts 40...

Page 10: ...t were pried apart on disassembly Avoid excessive breaking of edges at outside diameterofringgearasthiscouldnegativelyaffectflowrate Whenreinstallinggearsinhousings besure gearsareinstalledinhousingsf...

Page 11: ...haft 6 until it bottoms on shaft 6 shoulder Use cylindrical sleeve which contacts only the inner ring of ball bearing 31 and clears inner diameter of bearing retainer plate 70 Snap ring groove in shaf...

Page 12: ...ne stage CAUTION ATTENTION If gears are installed in wrong housing pump may not perform properly or may seize during operation This is because gears are matched to each housing individually and may no...

Page 13: ...pin 37 engages dowel pin hole in back face of previous stage and pinion gear 11 installed on shaft 6 is properly positioned to enter gear housing 3 32 Repeat steps 24 through 31 for third and fourth s...

Page 14: ...r housing 4 39 Install washers 34 on capscrews 39 with chamfer on washers 34 facing head of capscrews 39 Install capscrews 39 with washers 34 installed and tighten with torque wrench to torque values...

Page 15: ...3 M12 w 60 5 81 p 4 M16 w 115 10 156 p 5 M20 w 220 15 298 p 6 M24 w 435 15 590 p 8 M30 w 870 25 1180 p TORQUE TO 40 2 LB IN 6 36 TORQUE TO 40 2 LB IN FOR SIZES 3 4 5 TORQUE TO 15 2 LB FT FOR SIZE 6 TO...

Page 16: ...56 237 175 10 237 175 10 237 5 M20 w p 220 15 298 220 15 325 15 298 441 220 15 325 15 441 220 15 325 15 298 441 6 M24 w p 435 15 590 435 15 650 20 590 881 435 15 650 20 881 435 15 650 20 590 881 8 M30...

Page 17: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved...

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