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K. REASSEMBLY OF PUMP

 

 

 

CAUTION

 

ATTENTION

 

 

READ THIS ENTIRE PROCEDURE BEFORE ASSEMBLING PUMP 

 

NOTE:

  Inspect all running surfaces for scratching, scoring and wear prior to assembly of pump. Minor scratching  is 

acceptable. If parts are heavily scratched or scored, they should be replaced. Thoroughly clean all 
pump components. 

 

 

WARNING

 

 

Follow the supplier’s recommendations when using cleaning fluids. 

 
NOTE:

  Imo Pump  recommends replacement of all “O” rings, lip seals, and ball bearing every time these parts 

are disturbed from their original installed position. If “O” rings and lip seals are, in general, not to be 
replaced, they must be thoroughly inspected for nicks, cuts or other damage. If any individual “O” ring or 
lip seal is damaged, it must be replaced. 

 

 

CAUTION

 

ATTENTION

 

 

If ball bearing (31) was removed from shaft (6), it must be replaced and lip seal (32) must 
also be replaced (do not install lip seal until told to do so). (Lip seal (32) is only used on 
039_-1 and 046A suffix pumps.) 

 

NOTE:

  Refer to “Inspection of Parts” for additional information on part inspection and replacement. Wipe all parts 

with light lubricating oil to assist in assembly. 

 

NOTE:

  Prior to assembly, remove all nicks and sharp edges on housings and gears with de-burring stone. 

Particular attention should be paid to kidney port chamfers in housings, to faces of ring and pinion gears and 
to areas of housings that were pried apart on disassembly. Avoid excessive breaking of edges at outside 
diameter of ring gear as this could negatively affect flow rate. When reinstalling gears in housings,  be sure 
gears are installed in housings from which they were removed and face direction from which they  were 
removed. 

 

Refer To Assembly Drawing 1 for One Stage (X1, X2) Pumps 
 
Refer To Assembly Drawing 2 for Multi-Stage (X3, X4, X5, X6) Pumps 
 

NOTE:

  If  shaft/bearing housing’ assembly was not taken apart during disassembly procedure, proceed to step11. 

 

 

CAUTION

 

ATTENTION

 

 

Handle ‘shaft/bearing housing’ assembly with great care during pump assembly, since 
any significant cocking of bearing housing assembly relative to shaft (6) could damage 
ball bearing (31) or mechanical seal (51). If shaft (6) is to be set horizontally on a work 
surface, it should not be allowed to rest on bearing housing. 

NOTE:

  If shaft/bearing housing’ assembly was taken apart during disassembly procedure, proceed as follows: 

 

1.  Install seal spacer (74) onto shaft (6), if applicable. 
 
2.  Apply light film of clean lubricating oil onto carbon face of mechanical seal (51) and install seal retainer with 

carbon face onto shaft (6) by pushing on seal retainer with fingers only. Do not touch seal face with fingers. 

 

 

CAUTION

 

ATTENTION

 

 

Take extreme care not to touch or damage carbon face of seal or damage O-ring in 
seal retainer. 

 
3.  Tighten set screws on seal retainer. 
 
4.  Apply light film of clean lubricating oil onto stationary part of mechanical seal (51) and press it into bearing housing 

(9) with fingers. Be sure it seats all the way to bottom of bore in bearing housing (9). 

 

Summary of Contents for IMO CIG Series

Page 1: ...Installation Operation Maintenance and Troubleshooting Manual No SRM00046 as well as all other component manuals supplied with these type units should be read thoroughly prior to pump installation sta...

Page 2: ...persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe op eration of the pump and or protec tion of the pu...

Page 3: ...ld result Imo Pump cannot accept responsibility for unsatisfactory performance or damage resulting from failure to comply with instructions B INTRODUCTION This instruction manual covers CIG single mec...

Page 4: ...ntfromthatoftheoperationallimitations Thisequipmentmust not be operated without verification that operating requirements are within its capabilities Single Pump Model Key CIG 33 016 R L I D P W Series...

Page 5: ...y and inspection 5 If unit has only one stage proceed to step 9 If pump has more than one stage continue with step 6 6 Remove housing tube 8 Remove O rings 41 from counter bores of square housing 4 an...

Page 6: ...further disassembly and inspection CAUTION ATTENTION Be sure that all gear keys 13 are removed before removing shaft 6 If not front cover 1 face will be damaged CAUTION ATTENTION Handle shaft bearing...

Page 7: ...cal seal 51 is not to be replaced disassembly is complete Take care to prevent damage to seal components If mechanical seal 51 is to be replaced proceed as below 21 Press stationary part of mechanical...

Page 8: ...AL If either the carbon or tungsten carbide faces of the mechanical seal are heavily scratched scored or blistered the entire mechanical seal must be replaced I MACHINING INSTRUCTIONS Thefrontcover 1...

Page 9: ...1 Rear Cover 31 1 Ball Bearing X 32 2 Outside Seal X 33 1 Bearing Snap Ring X 34 4 Tie Rod Washers 35 1 Rear Cover O Ring X 36 1 Shaft Key X 37 Housing Pin 38 4 Rear Cover Bolts 39 4 Tie Rod Bolts 40...

Page 10: ...t were pried apart on disassembly Avoid excessive breaking of edges at outside diameterofringgearasthiscouldnegativelyaffectflowrate Whenreinstallinggearsinhousings besure gearsareinstalledinhousingsf...

Page 11: ...haft 6 until it bottoms on shaft 6 shoulder Use cylindrical sleeve which contacts only the inner ring of ball bearing 31 and clears inner diameter of bearing retainer plate 70 Snap ring groove in shaf...

Page 12: ...ne stage CAUTION ATTENTION If gears are installed in wrong housing pump may not perform properly or may seize during operation This is because gears are matched to each housing individually and may no...

Page 13: ...pin 37 engages dowel pin hole in back face of previous stage and pinion gear 11 installed on shaft 6 is properly positioned to enter gear housing 3 32 Repeat steps 24 through 31 for third and fourth s...

Page 14: ...r housing 4 39 Install washers 34 on capscrews 39 with chamfer on washers 34 facing head of capscrews 39 Install capscrews 39 with washers 34 installed and tighten with torque wrench to torque values...

Page 15: ...3 M12 w 60 5 81 p 4 M16 w 115 10 156 p 5 M20 w 220 15 298 p 6 M24 w 435 15 590 p 8 M30 w 870 25 1180 p TORQUE TO 40 2 LB IN 6 36 TORQUE TO 40 2 LB IN FOR SIZES 3 4 5 TORQUE TO 15 2 LB FT FOR SIZE 6 TO...

Page 16: ...56 237 175 10 237 175 10 237 5 M20 w p 220 15 298 220 15 325 15 298 441 220 15 325 15 441 220 15 325 15 298 441 6 M24 w p 435 15 590 435 15 650 20 590 881 435 15 650 20 881 435 15 650 20 590 881 8 M30...

Page 17: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved...

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