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A. GENERAL INSTRUCTIONS 

 

The instructions found herein cover the disassembly, assembly and parts identification of CIG single 
mechanical seal pumps. 

 

NOTE: 

Individual contracts may have specific provisions that vary from this manual.  Should any questions arise 
which may not be answered by these instructions, refer to the  Imo 

General

 

Installation

 

Operation,

 

Maintenance,

 

and

 

Troubleshooting

 

Manual,

 

(No.

 

SRM00046)

,

 provided with your order.   For further 

detailed information and technical assistance please refer to Imo Pump, Technical/Customer Service 
Department, at (704) 289-6511. 

 
This manual cannot possibly cover every situation connected with the installation, operation, inspection and 
maintenance of the equipment supplied.  Every effort was made to prepare the text of the manual so that 
engineering and design data is transformed into the most understandable wording.  Imo Pump must assume the 
personnel assigned to operate and maintain the supplied equipment and apply this instruction manual have 
sufficient technical knowledge and are experienced to apply sound safety and operational practices which may 
not be otherwise covered by this manual.  In applications where equipment furnished by Imo Pump is to become 
part of processing machinery, these instructions should be thoroughly reviewed to ensure proper fit of said 
equipment into overall plant operational procedures. 

 

 

WARNING

 

 

If

 

installation,

 

operation

 

and

 

maintenance

 

instructions

 

are

 

not

 

correctly

 

and

 

strictly

 

followed

 

and

 

observed,

 

injury

 

to

 

personnel

 

or

 

serious

 

damage

 

to

 

pump

 

could

 

result.

  

Imo

 

Pump

 

cannot

 

accept

 

responsibility

 

for

 

unsatisfactory

 

performance

 

or

 

damage

 

resulting

 

from

 

failure

 

to

 

comply

 

with

 

instructions.

 

 

B. INTRODUCTION

 

 
This instruction manual covers CIG single mechanical seal pumps.  This series of pumps has been designed for use in 
hydraulic, lubricating seal and fuel oil applications.  The model and design construction of each pump can be identified 
by the designator code on the pump nameplate. Definitions of model designators are identified in Figure 1. 
 

C.  DESCRIPTION OF EQUIPMENT

 

 
The CIG single mechanical seal pumps are positive displacement, internal gear pumps consisting of a single shaft that 
runs through the center of pump housings.  This shaft drives the external gears (pinion gears) which in turn drives  the 
internal gears (ring gears).  Fluid is carried between the internal and external gear teeth of each pump and is 
discharged as the teeth mesh.  The pinion and ring gears are separated in each pump by a crescent which is a sealing 
element in the pump between inlet and discharge ports. 
 

D.  PUMP MODEL IDENTIFICATION 

 

This instruction manual covers the Imo CIG single mechanical seal pumps. 
 
The model of each pump is identified on the pump nameplate.  Refer to Figure 1 for instructional keys when using this 
manual. 
 

E. ORDERING INSTRUCTIONS

 

 
When corresponding with Imo Pump regarding CIG Single Series pumps, refer to the pump nameplate, this instruction 
manual, and the assembly drawing as instructed below: 
 
1.  From pump nameplate, record the pump model number.  Also record the manufactured lot number and date (these  are 

stamped on the housing near the nameplate). 

 
2.  Record instruction manual number, revision and date. 
 
3.  From the instruction manual, record the figure numbers that apply to the replacement part(s) 
 

 

Summary of Contents for IMO CIG Series

Page 1: ...Installation Operation Maintenance and Troubleshooting Manual No SRM00046 as well as all other component manuals supplied with these type units should be read thoroughly prior to pump installation sta...

Page 2: ...persons Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe op eration of the pump and or protec tion of the pu...

Page 3: ...ld result Imo Pump cannot accept responsibility for unsatisfactory performance or damage resulting from failure to comply with instructions B INTRODUCTION This instruction manual covers CIG single mec...

Page 4: ...ntfromthatoftheoperationallimitations Thisequipmentmust not be operated without verification that operating requirements are within its capabilities Single Pump Model Key CIG 33 016 R L I D P W Series...

Page 5: ...y and inspection 5 If unit has only one stage proceed to step 9 If pump has more than one stage continue with step 6 6 Remove housing tube 8 Remove O rings 41 from counter bores of square housing 4 an...

Page 6: ...further disassembly and inspection CAUTION ATTENTION Be sure that all gear keys 13 are removed before removing shaft 6 If not front cover 1 face will be damaged CAUTION ATTENTION Handle shaft bearing...

Page 7: ...cal seal 51 is not to be replaced disassembly is complete Take care to prevent damage to seal components If mechanical seal 51 is to be replaced proceed as below 21 Press stationary part of mechanical...

Page 8: ...AL If either the carbon or tungsten carbide faces of the mechanical seal are heavily scratched scored or blistered the entire mechanical seal must be replaced I MACHINING INSTRUCTIONS Thefrontcover 1...

Page 9: ...1 Rear Cover 31 1 Ball Bearing X 32 2 Outside Seal X 33 1 Bearing Snap Ring X 34 4 Tie Rod Washers 35 1 Rear Cover O Ring X 36 1 Shaft Key X 37 Housing Pin 38 4 Rear Cover Bolts 39 4 Tie Rod Bolts 40...

Page 10: ...t were pried apart on disassembly Avoid excessive breaking of edges at outside diameterofringgearasthiscouldnegativelyaffectflowrate Whenreinstallinggearsinhousings besure gearsareinstalledinhousingsf...

Page 11: ...haft 6 until it bottoms on shaft 6 shoulder Use cylindrical sleeve which contacts only the inner ring of ball bearing 31 and clears inner diameter of bearing retainer plate 70 Snap ring groove in shaf...

Page 12: ...ne stage CAUTION ATTENTION If gears are installed in wrong housing pump may not perform properly or may seize during operation This is because gears are matched to each housing individually and may no...

Page 13: ...pin 37 engages dowel pin hole in back face of previous stage and pinion gear 11 installed on shaft 6 is properly positioned to enter gear housing 3 32 Repeat steps 24 through 31 for third and fourth s...

Page 14: ...r housing 4 39 Install washers 34 on capscrews 39 with chamfer on washers 34 facing head of capscrews 39 Install capscrews 39 with washers 34 installed and tighten with torque wrench to torque values...

Page 15: ...3 M12 w 60 5 81 p 4 M16 w 115 10 156 p 5 M20 w 220 15 298 p 6 M24 w 435 15 590 p 8 M30 w 870 25 1180 p TORQUE TO 40 2 LB IN 6 36 TORQUE TO 40 2 LB IN FOR SIZES 3 4 5 TORQUE TO 15 2 LB FT FOR SIZE 6 TO...

Page 16: ...56 237 175 10 237 175 10 237 5 M20 w p 220 15 298 220 15 325 15 298 441 220 15 325 15 441 220 15 325 15 298 441 6 M24 w p 435 15 590 435 15 650 20 590 881 435 15 650 20 881 435 15 650 20 590 881 8 M30...

Page 17: ...CIRCOR 1710 Airport Road PO Box 5020 Monroe NC USA 28111 5020 Tel 1 877 853 7867 Email cc circor com Web www circorpt com 2020 CIRCOR Pumps North America LLC All rights reserved...

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