Circor HOUTTUIN 216 Series, Original Installation, Operation And Maintenance Manual

Page: 3 / 84

Table of Contents
216 Series Twin-Screw Pump -
Installation, Operation & Maintenance Manual
Table of Contents
Introduction and Safety ......................................................................................................... 3
Introduction ........................................................................................................................ 3
Safety ................................................................................................................................. 3
Safety terminology and symbols ........................................................................................ 4
Environmental safety ......................................................................................................... 5
User safety ......................................................................................................................... 6
Ex-approved products ........................................................................................................ 8
Product warranty .............................................................................................................. 15
Transportation and Storage ................................................................................................ 16
Inspect the delivery .......................................................................................................... 16
Inspect the package ...................................................................................................... 16
Inspect the unit .............................................................................................................. 16
Transportation guidelines................................................................................................. 16
Pump handling and lifting .............................................................................................. 16
Storage guidelines ........................................................................................................... 18
Long-term storage ......................................................................................................... 18
Product Description ............................................................................................................ 20
General description .......................................................................................................... 20
Nameplate information ..................................................................................................... 22
Installation ........................................................................................................................... 24
Pre-installation ................................................................................................................. 24
Pump location guidelines .............................................................................................. 24
Foundation requirements .............................................................................................. 25
Baseplate-mounting procedures ...................................................................................... 26
Prepare the baseplate for mounting .............................................................................. 26
Prepare the foundation for mounting ............................................................................. 27
Install the baseplate ...................................................................................................... 27
Install the pump, driver, and coupling .............................................................................. 28
Pump-to-driver alignment................................................................................................. 28
Alignment checks .......................................................................................................... 29
Allowable dial indicator values for alignment checks .................................................... 30
Calculate the thermal expansion ................................................................................... 30
Alignment measurement guidelines .............................................................................. 32
Attach the dial indicators for alignment ......................................................................... 32
Perform angular alignment for a vertical correction ...................................................... 33
Perform angular alignment for a horizontal correction .................................................. 33
Perform parallel alignment for a vertical correction ....................................................... 34
Perform parallel alignment for a horizontal correction................................................... 35
Perform complete alignment for a vertical correction .................................................... 36
Perform complete alignment for a horizontal correction ............................................... 36
Grout the baseplate ......................................................................................................... 37
Perform a final “soft foot” check ....................................................................................... 38
Pump Piping ..................................................................................................................... 39
General piping requirements and checklist ................................................................... 39
Suction-piping checklist ................................................................................................. 41
Discharge piping checklist ............................................................................................. 43
Auxiliary-piping checklist ............................................................................................... 43