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(1) Following the removal procedure in DISC
BRAKE SHOES found in this section, remove the
caliper from the brake rotor and hang the assembly
on a wire hook away from rotor and body of the vehi-
cle so brake fluid cannot get on these components.
Remove the brake shoes, and place a small piece of
wood between the piston and caliper fingers.
(2) Carefully depress the brake pedal to hydrauli-
cally push piston out of its bore. Once completed,
apply and hold down the brake pedal to any position
beyond the first inch of pedal travel using a brake
pedal holding tool. This will prevent the fluid in the
master cylinder reservoir from completely draining
out.
(3) Disconnect the brake fluid flex hose from the
caliper assembly and remove it from the vehicle.
CAUTION: Do not use excessive force when clamp-
ing caliper in vise. Excessive vise pressure will
cause bore distortion.
(4) Mount the caliper in a vise equipped with pro-
tective jaws.
(5) Remove the piston dust boot from the caliper
and discard (Fig. 34).
NOTE: Do not use a screw driver or other metal tool
for seal removal. Using such tools can scratch the
bore or leave burrs on the seal groove edges.
(6) Using a soft tool such as a plastic trim stick,
work the piston seal out of its groove in caliper pis-
ton bore (Fig. 35). Discard the old seal.
(7) Clean the piston bore and drilled passage ways
using alcohol or a suitable solvent. Wipe it dry using
only a lint-free cloth.
(8) Inspect the piston bore for scoring or pitting.
Bores that show light scratches or corrosion can usu-
ally be cleared of the light scratches or corrosion
using crocus cloth.
Fig. 34 Removing Caliper/Piston Dust Boot
1 - CALIPER
2 - SCREWDRIVER
3 - BOOT
Fig. 35 Removing Piston Seal
1 - PLASTIC TRIM STICK
2 - CALIPER
3 - PISTON SEAL GROOVE
4 - PISTON SEAL
JR
BRAKES - BASE
5 - 21
DISC BRAKE CALIPER - REAR (Continued)
Summary of Contents for 2005 Sebring
Page 5: ...NOTES iv ...
Page 15: ...NOTES 10 ...
Page 16: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11 ...
Page 169: ...NOTES 164 ...
Page 173: ...C O N N E C T O R P I N O U T S 168 CONNECTOR PINOUTS ...
Page 179: ...10 2 NGC 40 41TE S C H E M A T I C D I A G R A M S 174 SCHEMATIC DIAGRAMS ...
Page 183: ......
Page 187: ...Fig 2 FASTENER STRENGTH 4 INTRODUCTION JR FASTENER IDENTIFICATION Continued ...
Page 189: ...METRIC CONVERSION CHART 6 INTRODUCTION JR METRIC SYSTEM Continued ...
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Page 1505: ...Neutral Speed Over 8 MPH 21 94 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1506: ...Reverse JR 40TE AUTOMATIC TRANSAXLE 21 95 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1508: ...First Gear JR 40TE AUTOMATIC TRANSAXLE 21 97 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1509: ...Second Gear 21 98 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1510: ...Second Gear EMCC JR 40TE AUTOMATIC TRANSAXLE 21 99 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1511: ...Direct Gear 21 100 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1512: ...Direct Gear CC On JR 40TE AUTOMATIC TRANSAXLE 21 101 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1513: ...Overdrive 21 102 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1514: ...Overdrive EMCC JR 40TE AUTOMATIC TRANSAXLE 21 103 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1515: ...Overdrive CC On 21 104 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1658: ...Reverse JR 41TE AUTOMATIC TRANSAXLE 21 247 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1660: ...First Gear JR 41TE AUTOMATIC TRANSAXLE 21 249 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1661: ...Second Gear 21 250 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1662: ...Second Gear EMCC JR 41TE AUTOMATIC TRANSAXLE 21 251 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1663: ...Direct Gear 21 252 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1664: ...Direct Gear CC On JR 41TE AUTOMATIC TRANSAXLE 21 253 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1665: ...Overdrive 21 254 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1666: ...Overdrive EMCC JR 41TE AUTOMATIC TRANSAXLE 21 255 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1667: ...Overdrive CC On 21 256 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1761: ......
Page 1926: ...Fig 1 BODY GAP AND FLUSH JR BODY STRUCTURE 23 151 GAP AND FLUSH Continued ...
Page 1928: ...Fig 2 BODY GAP AND FLUSH MEASUREMENTS JR BODY STRUCTURE 23 153 GAP AND FLUSH Continued ...
Page 1930: ...Fig 3 WINDSHIELD OPENING JR BODY STRUCTURE 23 155 OPENING DIMENSIONS Continued ...
Page 1931: ...Fig 4 TRUNK OPENING Fig 5 DOOR OPENING 23 156 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1933: ...Fig 7 REAR WINDOW AND TRUNK OPENING 23 158 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1934: ...Fig 8 DOOR OPENINGS JR BODY STRUCTURE 23 159 OPENING DIMENSIONS Continued ...
Page 1974: ...Fig 79 REAR FLOOR PAN JR BODY STRUCTURE 23 199 STRUCTURAL ADHESIVE LOCATIONS Continued ...
Page 2001: ...Fig 121 FRONT FLOOR PAN TO DASH PANEL 23 226 BODY STRUCTURE JR WELD LOCATIONS Continued ...
Page 2073: ......
Page 2191: ......
Page 2204: ...NOTES viii ...
Page 2212: ...FIGURE 1 8 GENERAL INFORMATION ...
Page 2213: ...FIGURE 2 9 GENERAL INFORMATION ...
Page 2221: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 17 ...
Page 2562: ...8 6 SWITCHES C O M P O N E N T L O C A T I O N S 358 COMPONENT LOCATIONS ...
Page 2574: ...C O N N E C T O R P I N O U T S 370 CONNECTOR PINOUTS ...
Page 2582: ...NOTES 378 ...
Page 2584: ...S C H E M A T I C D I A G R A M S 380 SCHEMATIC DIAGRAMS 10 1 JR 2 0L 2 4L Continued ...
Page 2585: ...10 2 JR 2 7L S C H E M A T I C D I A G R A M S 381 SCHEMATIC DIAGRAMS ...
Page 2586: ...S C H E M A T I C D I A G R A M S 382 SCHEMATIC DIAGRAMS 10 2 JR 2 7L Continued ...
Page 2587: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 383 CHARTS AND GRAPHS ...
Page 2588: ...C H A R T S A N D G R A P H S 384 CHARTS AND GRAPHS ...
Page 2589: ...NOTES 385 ...
Page 2590: ...NOTES 386 ...
Page 2600: ...NOTES 8 ...
Page 2601: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9 ...
Page 2638: ...NOTES 46 ...
Page 2642: ...NOTES 50 ...
Page 2645: ...C O N N E C T O R P I N O U T S 53 CONNECTOR PINOUTS ...
Page 2647: ...C O N N E C T O R P I N O U T S 55 CONNECTOR PINOUTS ...
Page 2650: ...NOTES 58 ...
Page 2684: ...NOTES 22 ...
Page 2685: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 23 ...
Page 3128: ...NOTES 466 ...
Page 3148: ...C O N N E C T O R P I N O U T S 486 CONNECTOR PINOUTS ...
Page 3165: ...C O N N E C T O R P I N O U T S 503 CONNECTOR PINOUTS ...
Page 3183: ...10 2 3 PREMIUM SYSTEM JR41 S C H E M A T I C D I A G R A M S 521 SCHEMATIC DIAGRAMS ...
Page 3187: ...10 5 DOOR AJAR S C H E M A T I C D I A G R A M S 525 SCHEMATIC DIAGRAMS ...
Page 3190: ...10 7 EXTERIOR LIGHTING HEADLAMPS S C H E M A T I C D I A G R A M S 528 SCHEMATIC DIAGRAMS ...
Page 3195: ...10 11 MECHANICAL INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 533 SCHEMATIC DIAGRAMS ...
Page 3196: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 534 SCHEMATIC DIAGRAMS ...
Page 3201: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 539 SCHEMATIC DIAGRAMS ...