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TES T
ACTION
AP P LICAB ILITY
5
N OTE: A th o ro u g h v is u a l in s p e c tio n o f th e Ev a p s y s te m h o s e s , tu be s , a n d
c o n n e c tio n s m a y s a v e tim e in y o u r d ia g n o s is . Lo o k fo r a n y p h y s ic a l d a m a g e
o r s ig n s o f w e tn e s s a t c o n n e c tio n s . Th e s tro n g s m e ll o f fu e l v a p o rs m a y a id
d ia g n o s is a ls o .
To con t in u e t est in g, you will n eed Miller Tool #8404 E va por a t ive E m ission s Lea k
Det ect or (E E LD).
Rem ove t h e Air su pply h ose fr om t h e ser vice por t .
Con n ect t h e SMOKE su pply t ip (bla ck h ose) t o t h e ser vice por t .
Set t h e sm oke/a ir con t r ol swit ch t o SMOKE .
N OTE: Th e flo w m e te r in d ic a to r ba ll w ill n o t m o v e in th e s m o k e m o d e .
P r ess t h e r em ot e sm oke/a ir st a r t bu t t on .
N OTE: Ma k e s u re th a t s m o k e h a s fille d th e EVAP s y s te m by c o n tin u in g to
p re s s th e re m o te s m o k e /a ir s ta rt bu tto n , re m o v e th e v e h ic le fu e l c a p , a n d
w a it fo r th e s m o k e to e x it. On c e s m o k e is in d ic a te d re in s ta ll th e fu e l c a p .
N OTE: F o r o p tim a l p e rfo rm a n c e , in tro d u c e s m o k e in to th e s y s te m fo r a n
a d d itio n a l 60 s e c o n d s ; c o n tin u e in tro d u c in g s m o k e a t 15 s e c o n d in te rv a ls ,
a s n e c e s s a ry.
Wh ile st ill h oldin g t h e r em ot e sm oke/a ir st a r t bu t t on , u se t h e wh it e ligh t (#8404-
CLL) t o follow t h e E VAP syst em pa t h , a n d look for t h e sou r ce of t h e lea k in dica t ed by
exit in g sm oke.
If a lea k is con cea led fr om view (i.e., t op of fu el t a n k), r elea se t h e r em ot e sm oke/a ir
st a r t bu t t on , a n d u se t h e u lt r a violet (UV) bla ck ligh t #8404-UVL a n d t h e yellow
goggles 8404-20 t o look for r esidu a l t r a ces of dye t h a t is left beh in d by t h e sm oke.
Th e exit in g sm oke deposit s a r esidu a l flu id t h a t is eit h er br igh t gr een or br igh t
yellow in color wh en viewed wit h a UV ligh t .
N OTE: Ca re fu lly in s p e c t th e v e n t s id e o f th e EVAP Ca n is te r. D u e to th e
filte rin g s y s te m in th e c a n is te r th e s m o k e m a y n o t be a s th ic k . In tro d u c in g
s m o k e in to th e filte re d s id e o f th e c a n is te r m a y a s s is t in lo c a tin g th e le a k .
Wa s a lea k fou n d?
All
Yes
→
Repa ir or r epla ce t h e lea kin g com pon en t a s n ecessa r y.
P er for m P OWE RTRAIN VE RIF ICATION TE ST VE R - 6.
No
→
6
N OTE: Afte r d is c o n n e c tin g th e Ev a p P u rg e S o le n o id v a c u u m c o n n e c tio n s ,
in s p e c t th e lin e s a n d s o le n o id fo r a n y s ig n s o f c o n ta m in a tio n fro m th e EVAP
Ca n is te r. Th is m a y in d ic a te a fa u lty v e n t v a lv e . Re p la c e /re p a ir a s n e c e s s a ry.
Tu r n t h e ign it ion off.
Discon n ect t h e va cu u m h oses a t t h e E va p P u r ge Solen oid.
Usin g a h a n d va cu u m pu m p, a pply 10 in H g t o t h e
#
CAN
#
of t h e E VAP P u r ge
Solen oid.
N OTE: Mo n ito r th e v a c u u m g a u g e fo r a t le a s t 15 s e c o n d s .
Does t h e E VAP P u r ge Solen oid h old va cu u m ?
All
Yes
→
No
→
Repla ce t h e E va p P u r ge Solen oid.
P er for m P OWE RTRAIN VE RIF ICATION TE ST VE R - 6.
194
DRI V EABI LI T Y - N GC
P 0457-LOOS E F U EL CAP —
Co n tin u e d
Summary of Contents for 2005 Sebring
Page 5: ...NOTES iv ...
Page 15: ...NOTES 10 ...
Page 16: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11 ...
Page 169: ...NOTES 164 ...
Page 173: ...C O N N E C T O R P I N O U T S 168 CONNECTOR PINOUTS ...
Page 179: ...10 2 NGC 40 41TE S C H E M A T I C D I A G R A M S 174 SCHEMATIC DIAGRAMS ...
Page 183: ......
Page 187: ...Fig 2 FASTENER STRENGTH 4 INTRODUCTION JR FASTENER IDENTIFICATION Continued ...
Page 189: ...METRIC CONVERSION CHART 6 INTRODUCTION JR METRIC SYSTEM Continued ...
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Page 1505: ...Neutral Speed Over 8 MPH 21 94 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1506: ...Reverse JR 40TE AUTOMATIC TRANSAXLE 21 95 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1508: ...First Gear JR 40TE AUTOMATIC TRANSAXLE 21 97 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1509: ...Second Gear 21 98 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1510: ...Second Gear EMCC JR 40TE AUTOMATIC TRANSAXLE 21 99 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1511: ...Direct Gear 21 100 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1512: ...Direct Gear CC On JR 40TE AUTOMATIC TRANSAXLE 21 101 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1513: ...Overdrive 21 102 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1514: ...Overdrive EMCC JR 40TE AUTOMATIC TRANSAXLE 21 103 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1515: ...Overdrive CC On 21 104 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1658: ...Reverse JR 41TE AUTOMATIC TRANSAXLE 21 247 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1660: ...First Gear JR 41TE AUTOMATIC TRANSAXLE 21 249 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1661: ...Second Gear 21 250 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1662: ...Second Gear EMCC JR 41TE AUTOMATIC TRANSAXLE 21 251 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1663: ...Direct Gear 21 252 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1664: ...Direct Gear CC On JR 41TE AUTOMATIC TRANSAXLE 21 253 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1665: ...Overdrive 21 254 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1666: ...Overdrive EMCC JR 41TE AUTOMATIC TRANSAXLE 21 255 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1667: ...Overdrive CC On 21 256 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1761: ......
Page 1926: ...Fig 1 BODY GAP AND FLUSH JR BODY STRUCTURE 23 151 GAP AND FLUSH Continued ...
Page 1928: ...Fig 2 BODY GAP AND FLUSH MEASUREMENTS JR BODY STRUCTURE 23 153 GAP AND FLUSH Continued ...
Page 1930: ...Fig 3 WINDSHIELD OPENING JR BODY STRUCTURE 23 155 OPENING DIMENSIONS Continued ...
Page 1931: ...Fig 4 TRUNK OPENING Fig 5 DOOR OPENING 23 156 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1933: ...Fig 7 REAR WINDOW AND TRUNK OPENING 23 158 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1934: ...Fig 8 DOOR OPENINGS JR BODY STRUCTURE 23 159 OPENING DIMENSIONS Continued ...
Page 1974: ...Fig 79 REAR FLOOR PAN JR BODY STRUCTURE 23 199 STRUCTURAL ADHESIVE LOCATIONS Continued ...
Page 2001: ...Fig 121 FRONT FLOOR PAN TO DASH PANEL 23 226 BODY STRUCTURE JR WELD LOCATIONS Continued ...
Page 2073: ......
Page 2191: ......
Page 2204: ...NOTES viii ...
Page 2212: ...FIGURE 1 8 GENERAL INFORMATION ...
Page 2213: ...FIGURE 2 9 GENERAL INFORMATION ...
Page 2221: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 17 ...
Page 2562: ...8 6 SWITCHES C O M P O N E N T L O C A T I O N S 358 COMPONENT LOCATIONS ...
Page 2574: ...C O N N E C T O R P I N O U T S 370 CONNECTOR PINOUTS ...
Page 2582: ...NOTES 378 ...
Page 2584: ...S C H E M A T I C D I A G R A M S 380 SCHEMATIC DIAGRAMS 10 1 JR 2 0L 2 4L Continued ...
Page 2585: ...10 2 JR 2 7L S C H E M A T I C D I A G R A M S 381 SCHEMATIC DIAGRAMS ...
Page 2586: ...S C H E M A T I C D I A G R A M S 382 SCHEMATIC DIAGRAMS 10 2 JR 2 7L Continued ...
Page 2587: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 383 CHARTS AND GRAPHS ...
Page 2588: ...C H A R T S A N D G R A P H S 384 CHARTS AND GRAPHS ...
Page 2589: ...NOTES 385 ...
Page 2590: ...NOTES 386 ...
Page 2600: ...NOTES 8 ...
Page 2601: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9 ...
Page 2638: ...NOTES 46 ...
Page 2642: ...NOTES 50 ...
Page 2645: ...C O N N E C T O R P I N O U T S 53 CONNECTOR PINOUTS ...
Page 2647: ...C O N N E C T O R P I N O U T S 55 CONNECTOR PINOUTS ...
Page 2650: ...NOTES 58 ...
Page 2684: ...NOTES 22 ...
Page 2685: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 23 ...
Page 3128: ...NOTES 466 ...
Page 3148: ...C O N N E C T O R P I N O U T S 486 CONNECTOR PINOUTS ...
Page 3165: ...C O N N E C T O R P I N O U T S 503 CONNECTOR PINOUTS ...
Page 3183: ...10 2 3 PREMIUM SYSTEM JR41 S C H E M A T I C D I A G R A M S 521 SCHEMATIC DIAGRAMS ...
Page 3187: ...10 5 DOOR AJAR S C H E M A T I C D I A G R A M S 525 SCHEMATIC DIAGRAMS ...
Page 3190: ...10 7 EXTERIOR LIGHTING HEADLAMPS S C H E M A T I C D I A G R A M S 528 SCHEMATIC DIAGRAMS ...
Page 3195: ...10 11 MECHANICAL INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 533 SCHEMATIC DIAGRAMS ...
Page 3196: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 534 SCHEMATIC DIAGRAMS ...
Page 3201: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 539 SCHEMATIC DIAGRAMS ...