
TURBINE
As the fluid that was put into motion by the impel-
ler blades strikes the blades of the turbine, some of
the energy and rotational force is transferred into the
turbine and the input shaft. This causes both of them
(turbine and input shaft) to rotate in a clockwise
direction following the impeller. As the fluid is leav-
ing the trailing edges of the turbine’s blades it con-
tinues in a “hindering” direction back toward the
impeller. If the fluid is not redirected before it strikes
the impeller, it will strike the impeller in such a
direction that it would tend to slow it down.
STATOR
Torque multiplication is achieved by locking the
stator’s over-running clutch to its shaft (Fig. 328).
Under stall conditions (the turbine is stationary), the
oil leaving the turbine blades strikes the face of the
stator blades and tries to rotate them in a counter-
clockwise direction. When this happens the over–run-
ning clutch of the stator locks and holds the stator
from rotating. With the stator locked, the oil strikes
the stator blades and is redirected into a “helping”
direction before it enters the impeller. This circula-
tion of oil from impeller to turbine, turbine to stator,
and stator to impeller, can produce a maximum
torque multiplication of about 2.4:1. As the turbine
begins to match the speed of the impeller, the fluid
that was hitting the stator in such as way as to
cause it to lock–up is no longer doing so. In this con-
dition of operation, the stator begins to free wheel
and the converter acts as a fluid coupling.
TORQUE CONVERTER CLUTCH (TCC)
In a standard torque converter, the impeller and
turbine are rotating at about the same speed and the
stator is freewheeling, providing no torque multipli-
cation. By applying the turbine’s piston to the front
cover’s friction material, a total converter engage-
ment can be obtained. The result of this engagement
is a direct 1:1 mechanical link between the engine
and the transmission.
The engagement and disengagement of the TCC
are automatic and controlled by the Powertrain Con-
trol Module (PCM). The engagement cannot be acti-
vated in the lower gears because it eliminates the
torque multiplication effect of the torque converter
necessary for acceleration. Inputs that determine
clutch engagement are: coolant temperature, vehicle
speed and throttle position. The torque converter
clutch is engaged by the clutch solenoid on the valve
body. The clutch will engage at approximately 56
km/h (35 mph) with light throttle, after the shift to
third gear.
REMOVAL
(1) Remove transmission and torque converter
from vehicle. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 41TE - REMOVAL)
(2) Place a suitable drain pan under the converter
housing end of the transmission.
CAUTION: Verify that transmission is secure on the
lifting device or work surface, the center of gravity
of the transmission will shift when the torque con-
verter is removed creating an unstable condition.
The torque converter is a heavy unit. Use caution
when separating the torque converter from the
transmission.
(3) Pull the torque converter forward until the cen-
ter hub clears the oil pump seal.
(4) Separate the torque converter from the trans-
mission.
INSTALLATION
Check converter hub and drive notches for sharp
edges, burrs, scratches, or nicks. Polish the hub and
notches with 320/400 grit paper or crocus cloth if nec-
essary. The hub must be smooth to avoid damaging
the pump seal at installation.
(1) Lubricate converter hub and oil pump seal lip
with transmission fluid.
(2) Place torque converter in position on transmis-
sion.
CAUTION: Do not damage oil pump seal or bushing
while inserting torque converter into the front of the
transmission.
Fig. 328 Stator Operation
1 - DIRECTION STATOR WILL FREE WHEEL DUE TO OIL
PUSHING ON BACKSIDE OF VANES
2 - FRONT OF ENGINE
3 - INCREASED ANGLE AS OIL STRIKES VANES
4 - DIRECTION STATOR IS LOCKED UP DUE TO OIL PUSHING
AGAINST STATOR VANES
21 - 332
41TE AUTOMATIC TRANSAXLE
JR
TORQUE CONVERTER (Continued)
Summary of Contents for 2005 Sebring
Page 5: ...NOTES iv ...
Page 15: ...NOTES 10 ...
Page 16: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11 ...
Page 169: ...NOTES 164 ...
Page 173: ...C O N N E C T O R P I N O U T S 168 CONNECTOR PINOUTS ...
Page 179: ...10 2 NGC 40 41TE S C H E M A T I C D I A G R A M S 174 SCHEMATIC DIAGRAMS ...
Page 183: ......
Page 187: ...Fig 2 FASTENER STRENGTH 4 INTRODUCTION JR FASTENER IDENTIFICATION Continued ...
Page 189: ...METRIC CONVERSION CHART 6 INTRODUCTION JR METRIC SYSTEM Continued ...
Page 195: ......
Page 219: ......
Page 281: ......
Page 367: ......
Page 439: ......
Page 443: ......
Page 489: ......
Page 503: ......
Page 519: ......
Page 523: ......
Page 529: ......
Page 591: ......
Page 599: ......
Page 601: ......
Page 617: ......
Page 621: ......
Page 622: ......
Page 623: ......
Page 624: ......
Page 625: ......
Page 626: ......
Page 627: ......
Page 628: ......
Page 629: ......
Page 630: ......
Page 631: ......
Page 632: ......
Page 633: ......
Page 634: ......
Page 635: ......
Page 636: ......
Page 637: ......
Page 638: ......
Page 639: ......
Page 640: ......
Page 641: ......
Page 642: ......
Page 643: ......
Page 644: ......
Page 645: ......
Page 646: ......
Page 647: ......
Page 649: ......
Page 650: ......
Page 651: ......
Page 652: ......
Page 653: ......
Page 654: ......
Page 655: ......
Page 656: ......
Page 657: ......
Page 658: ......
Page 659: ......
Page 660: ......
Page 661: ......
Page 662: ......
Page 663: ......
Page 664: ......
Page 665: ......
Page 666: ......
Page 667: ......
Page 668: ......
Page 669: ......
Page 670: ......
Page 671: ......
Page 672: ......
Page 673: ......
Page 674: ......
Page 675: ......
Page 677: ......
Page 678: ......
Page 679: ......
Page 680: ......
Page 681: ......
Page 682: ......
Page 683: ......
Page 684: ......
Page 685: ......
Page 686: ......
Page 687: ......
Page 688: ......
Page 689: ......
Page 690: ......
Page 691: ......
Page 692: ......
Page 693: ......
Page 694: ......
Page 695: ......
Page 696: ......
Page 697: ......
Page 698: ......
Page 699: ......
Page 701: ......
Page 702: ......
Page 703: ......
Page 705: ......
Page 707: ......
Page 708: ......
Page 709: ......
Page 711: ......
Page 712: ......
Page 713: ......
Page 714: ......
Page 715: ......
Page 716: ......
Page 717: ......
Page 718: ......
Page 719: ......
Page 720: ......
Page 721: ......
Page 722: ......
Page 723: ......
Page 724: ......
Page 725: ......
Page 726: ......
Page 727: ......
Page 728: ......
Page 729: ......
Page 730: ......
Page 731: ......
Page 732: ......
Page 733: ......
Page 734: ......
Page 735: ......
Page 737: ......
Page 738: ......
Page 739: ......
Page 740: ......
Page 741: ......
Page 742: ......
Page 743: ......
Page 744: ......
Page 745: ......
Page 747: ......
Page 748: ......
Page 749: ......
Page 751: ......
Page 752: ......
Page 753: ......
Page 754: ......
Page 755: ......
Page 757: ......
Page 758: ......
Page 759: ......
Page 760: ......
Page 761: ......
Page 762: ......
Page 763: ......
Page 765: ......
Page 766: ......
Page 767: ......
Page 768: ......
Page 769: ......
Page 770: ......
Page 771: ......
Page 773: ......
Page 774: ......
Page 775: ......
Page 777: ......
Page 778: ......
Page 779: ......
Page 780: ......
Page 781: ......
Page 782: ......
Page 783: ......
Page 784: ......
Page 785: ......
Page 787: ......
Page 788: ......
Page 789: ......
Page 790: ......
Page 791: ......
Page 792: ......
Page 793: ......
Page 794: ......
Page 795: ......
Page 796: ......
Page 797: ......
Page 799: ......
Page 800: ......
Page 801: ......
Page 802: ......
Page 803: ......
Page 804: ......
Page 805: ......
Page 807: ......
Page 808: ......
Page 809: ......
Page 810: ......
Page 811: ......
Page 812: ......
Page 813: ......
Page 814: ......
Page 815: ......
Page 816: ......
Page 817: ......
Page 818: ......
Page 819: ......
Page 820: ......
Page 821: ......
Page 822: ......
Page 823: ......
Page 825: ......
Page 826: ......
Page 827: ......
Page 828: ......
Page 829: ......
Page 830: ......
Page 831: ......
Page 832: ......
Page 833: ......
Page 834: ......
Page 835: ......
Page 837: ......
Page 838: ......
Page 839: ......
Page 841: ......
Page 842: ......
Page 843: ......
Page 844: ......
Page 845: ......
Page 846: ......
Page 847: ......
Page 848: ......
Page 849: ......
Page 850: ......
Page 851: ......
Page 852: ......
Page 853: ......
Page 854: ......
Page 855: ......
Page 857: ......
Page 858: ......
Page 859: ......
Page 860: ......
Page 861: ......
Page 862: ......
Page 863: ......
Page 864: ......
Page 865: ......
Page 866: ......
Page 867: ......
Page 869: ......
Page 870: ......
Page 871: ......
Page 873: ......
Page 874: ......
Page 875: ......
Page 877: ......
Page 878: ......
Page 879: ......
Page 880: ......
Page 881: ......
Page 882: ......
Page 883: ......
Page 885: ......
Page 886: ......
Page 887: ......
Page 888: ......
Page 889: ......
Page 891: ......
Page 892: ......
Page 893: ......
Page 894: ......
Page 895: ......
Page 897: ......
Page 898: ......
Page 899: ......
Page 900: ......
Page 901: ......
Page 903: ......
Page 905: ......
Page 906: ......
Page 907: ......
Page 909: ......
Page 910: ......
Page 911: ......
Page 912: ......
Page 913: ......
Page 1009: ......
Page 1069: ......
Page 1335: ......
Page 1373: ......
Page 1505: ...Neutral Speed Over 8 MPH 21 94 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1506: ...Reverse JR 40TE AUTOMATIC TRANSAXLE 21 95 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1508: ...First Gear JR 40TE AUTOMATIC TRANSAXLE 21 97 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1509: ...Second Gear 21 98 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1510: ...Second Gear EMCC JR 40TE AUTOMATIC TRANSAXLE 21 99 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1511: ...Direct Gear 21 100 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1512: ...Direct Gear CC On JR 40TE AUTOMATIC TRANSAXLE 21 101 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1513: ...Overdrive 21 102 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1514: ...Overdrive EMCC JR 40TE AUTOMATIC TRANSAXLE 21 103 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1515: ...Overdrive CC On 21 104 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1658: ...Reverse JR 41TE AUTOMATIC TRANSAXLE 21 247 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1660: ...First Gear JR 41TE AUTOMATIC TRANSAXLE 21 249 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1661: ...Second Gear 21 250 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1662: ...Second Gear EMCC JR 41TE AUTOMATIC TRANSAXLE 21 251 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1663: ...Direct Gear 21 252 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1664: ...Direct Gear CC On JR 41TE AUTOMATIC TRANSAXLE 21 253 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1665: ...Overdrive 21 254 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1666: ...Overdrive EMCC JR 41TE AUTOMATIC TRANSAXLE 21 255 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1667: ...Overdrive CC On 21 256 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1761: ......
Page 1926: ...Fig 1 BODY GAP AND FLUSH JR BODY STRUCTURE 23 151 GAP AND FLUSH Continued ...
Page 1928: ...Fig 2 BODY GAP AND FLUSH MEASUREMENTS JR BODY STRUCTURE 23 153 GAP AND FLUSH Continued ...
Page 1930: ...Fig 3 WINDSHIELD OPENING JR BODY STRUCTURE 23 155 OPENING DIMENSIONS Continued ...
Page 1931: ...Fig 4 TRUNK OPENING Fig 5 DOOR OPENING 23 156 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1933: ...Fig 7 REAR WINDOW AND TRUNK OPENING 23 158 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1934: ...Fig 8 DOOR OPENINGS JR BODY STRUCTURE 23 159 OPENING DIMENSIONS Continued ...
Page 1974: ...Fig 79 REAR FLOOR PAN JR BODY STRUCTURE 23 199 STRUCTURAL ADHESIVE LOCATIONS Continued ...
Page 2001: ...Fig 121 FRONT FLOOR PAN TO DASH PANEL 23 226 BODY STRUCTURE JR WELD LOCATIONS Continued ...
Page 2073: ......
Page 2191: ......
Page 2204: ...NOTES viii ...
Page 2212: ...FIGURE 1 8 GENERAL INFORMATION ...
Page 2213: ...FIGURE 2 9 GENERAL INFORMATION ...
Page 2221: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 17 ...
Page 2562: ...8 6 SWITCHES C O M P O N E N T L O C A T I O N S 358 COMPONENT LOCATIONS ...
Page 2574: ...C O N N E C T O R P I N O U T S 370 CONNECTOR PINOUTS ...
Page 2582: ...NOTES 378 ...
Page 2584: ...S C H E M A T I C D I A G R A M S 380 SCHEMATIC DIAGRAMS 10 1 JR 2 0L 2 4L Continued ...
Page 2585: ...10 2 JR 2 7L S C H E M A T I C D I A G R A M S 381 SCHEMATIC DIAGRAMS ...
Page 2586: ...S C H E M A T I C D I A G R A M S 382 SCHEMATIC DIAGRAMS 10 2 JR 2 7L Continued ...
Page 2587: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 383 CHARTS AND GRAPHS ...
Page 2588: ...C H A R T S A N D G R A P H S 384 CHARTS AND GRAPHS ...
Page 2589: ...NOTES 385 ...
Page 2590: ...NOTES 386 ...
Page 2600: ...NOTES 8 ...
Page 2601: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9 ...
Page 2638: ...NOTES 46 ...
Page 2642: ...NOTES 50 ...
Page 2645: ...C O N N E C T O R P I N O U T S 53 CONNECTOR PINOUTS ...
Page 2647: ...C O N N E C T O R P I N O U T S 55 CONNECTOR PINOUTS ...
Page 2650: ...NOTES 58 ...
Page 2684: ...NOTES 22 ...
Page 2685: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 23 ...
Page 3128: ...NOTES 466 ...
Page 3148: ...C O N N E C T O R P I N O U T S 486 CONNECTOR PINOUTS ...
Page 3165: ...C O N N E C T O R P I N O U T S 503 CONNECTOR PINOUTS ...
Page 3183: ...10 2 3 PREMIUM SYSTEM JR41 S C H E M A T I C D I A G R A M S 521 SCHEMATIC DIAGRAMS ...
Page 3187: ...10 5 DOOR AJAR S C H E M A T I C D I A G R A M S 525 SCHEMATIC DIAGRAMS ...
Page 3190: ...10 7 EXTERIOR LIGHTING HEADLAMPS S C H E M A T I C D I A G R A M S 528 SCHEMATIC DIAGRAMS ...
Page 3195: ...10 11 MECHANICAL INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 533 SCHEMATIC DIAGRAMS ...
Page 3196: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 534 SCHEMATIC DIAGRAMS ...
Page 3201: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 539 SCHEMATIC DIAGRAMS ...