
WARNING: THE AIRBAG SYSTEM IS A
SENSITIVE, COMPLEX ELECTROMECHANI-
CAL
UNIT.
BEFORE
ATTEMPTING
TO
DIAGNOSE
OR
SERVICE
ANY
AIRBAG
SYSTEM OR RELATED STEERING WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT
PANEL COMPONENTS YOU MUST FIRST
DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE. WAIT TWO
MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE FURTHER SYSTEM
SERVICE. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIRBAG SYSTEM. FAILURE
TO DO THIS COULD RESULT IN ACCIDENTAL
AIRBAG
DEPLOYMENT
AND
POSSIBLE
PERSONAL INJURY OR DEATH.
WARNING: NEVER STRIKE OR KICK THE
AIRBAG
CONTROL
MODULE
OR
SIDE
IMPACT SENSORS, AS IT CAN DAMAGE THE
INTERNAL ACCELERATION SENSOR OR
AFFECT ITS CALIBRATION. IF AN AIRBAG
CONTROL
MODULE
OR
SIDE
IMPACT
SENSOR
IS
ACCIDENTALLY
DROPPED
DURING
SERVICE,
THE
MODULE
OR
SENSOR
MUST
BE
SCRAPPED
AND
REPLACED WITH A NEW UNIT. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT
IN
ACCIDENTAL
AIRBAG
DEPLOYMENT AND PERSONAL INJURY OR
DEATH.
Th e Air ba g Wa r n in g In dica t or is t h e on ly poin t a t
wh ich t h e cu st om er ca n obser ve sym pt om s of a
syst em m a lfu n ct ion . Wh en ever t h e ign it ion key is
t u r n ed t o t h e r u n or st a r t posit ion , t h e MCI per-
for m s a la m p ch eck by t u r n in g t h e Air ba g Wa r n in g
In dica t or on for 6-8 secon ds. Aft er t h e la m p ch eck, if
t h e in dica t or t u r n s off, it m ea n s t h a t t h e ACM h a s
ch ecked t h e syst em a n d fou n d it t o be fr ee of
discer n ible m a lfu n ct ion s. If t h e la m p r em a in s on ,
t h er e cou ld be a n a ct ive fa u lt in t h e syst em or t h e
MIC la m p cir cu it m a y be in t er n a lly sh or t ed t o
gr ou n d. If t h e la m p com es on a n d st a ys on for a
per iod lon ger t h a n 6-8 secon ds, t h en goes off, t h er e
is u su a lly a n in t er m it t en t pr oblem in t h e syst em .
3.1.1 DRIVER AIRBAG
Th e a ir ba g pr ot ect ive t r im cover is t h e m ost
visible pa r t of t h e dr iver side a ir ba g syst em . Th e
pr ot ect ive t r im cover is fit t ed t o t h e fr on t of t h e
a ir ba g m odu le a n d for m s a decor a t ive cover in t h e
cen t er of t h e st eer in g wh eel. Th e m odu le is
m ou n t ed dir ect ly t o t h e st eer in g wh eel. Loca t ed
u n der t h e t r im cover a r e t h e h or n swit ch , t h e a ir ba g
cu sh ion , a n d t h e a ir ba g cu sh ion su ppor t in g com po-
n en t s. Th e a ir ba g m odu le in clu des a h ou sin g t o
wh ich t h e cu sh ion a n d h ybr id in fla t or a r e a t t a ch ed
a n d sea led. Th e dr iver a ir ba g h a s du a l st a ge squ ib
in fla t or s t h a t in clu de a sm a ll ca n ist er of h igh ly
com pr essed a r gon ga s. Th e ACM u ses veh icle cr a sh
sever it y, t o det er m in e t h e level of a ir ba g deploy-
m en t . Wh en su pplied wit h t h e pr oper elect r ica l
sign a l, t h e h ybr id in fla t or or in fla t or s disch a r ge t h e
com pr essed ga s it con t a in s dir ect ly in t o t h e cu sh ion .
Th e a ir ba g m odu le ca n n ot be r epa ir ed, a n d m u st be
r epla ced if deployed or in a n y wa y da m a ged.
WARNING: THE DRIVER AIRBAG MODULE
CONTAINS ARGON GAS PRESSURIZED TO
OVER 17236.89 Kpa (2500 PSI). DO NOT
ATTEMPT
TO
DISMANTLE
AN
AIRBAG
MODULE OR TAMPER WITH ITS INFLATOR.
DO
NOT
PUNCTURE,
INCINERATE,
OR
BRING INTO CONTACT WITH ELECTRICITY.
DO
NOT
STORE
AT
TEMPERATURE
EXCEEDING 93°C (200°F). REPLACE AIRBAG
SYSTEM COMPONENTS ONLY WITH PARTS
SPECIFIED
IN
THE
CHRYSLER
MOPAR
PARTS CATALOG. SUBSTITUTE PARTS MAY
APPEAR
INTER-CHANGEABLE,
BUT
INTERNAL DIFFERENCES MAY RESULT IN
INFERIOR OCCUPANT PROTECTION. THE
FASTENERS,
SCREWS,
AND
BOLTS
ORIGINALLY
USED
FOR
THE
AIRBAG
SYSTEM
COMPONENTS
HAVE
SPECIAL
COATINGS
AND
ARE
SPECIFICALLY
DESIGNED FOR THE AIRBAG SYSTEM. THEY
MUST NEVER BE REPLACED WITH ANY
SUBSTITUTES. ANY TIME A NEW FASTENER
IS
NEEDED,
REPLACE
IT
WITH
THE
CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
MOPAR PARTS CATALOG. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT
IN
ACCIDENTAL
AIRBAG
DEPLOYMENT AND PERSONAL INJURY OR
DEATH.
CAUTION: Deployed front airbags may or
may not have live pyrotechnic material within
the airbag inflator. Do not dispose of driver
and passenger airbags unless you are sure
of complete deployment. Please refer to the
hazardous substance control system for
proper disposal. Dispose of deployed airbags
in a manner consistent with state, provincial,
local, and federal regulations. Use the
following table to identify the status of the
airbag squib.
3
GEN ERAL I N FORM AT I ON
Summary of Contents for 2005 Sebring
Page 5: ...NOTES iv ...
Page 15: ...NOTES 10 ...
Page 16: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11 ...
Page 169: ...NOTES 164 ...
Page 173: ...C O N N E C T O R P I N O U T S 168 CONNECTOR PINOUTS ...
Page 179: ...10 2 NGC 40 41TE S C H E M A T I C D I A G R A M S 174 SCHEMATIC DIAGRAMS ...
Page 183: ......
Page 187: ...Fig 2 FASTENER STRENGTH 4 INTRODUCTION JR FASTENER IDENTIFICATION Continued ...
Page 189: ...METRIC CONVERSION CHART 6 INTRODUCTION JR METRIC SYSTEM Continued ...
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Page 1505: ...Neutral Speed Over 8 MPH 21 94 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1506: ...Reverse JR 40TE AUTOMATIC TRANSAXLE 21 95 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1508: ...First Gear JR 40TE AUTOMATIC TRANSAXLE 21 97 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1509: ...Second Gear 21 98 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1510: ...Second Gear EMCC JR 40TE AUTOMATIC TRANSAXLE 21 99 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1511: ...Direct Gear 21 100 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1512: ...Direct Gear CC On JR 40TE AUTOMATIC TRANSAXLE 21 101 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1513: ...Overdrive 21 102 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1514: ...Overdrive EMCC JR 40TE AUTOMATIC TRANSAXLE 21 103 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1515: ...Overdrive CC On 21 104 40TE AUTOMATIC TRANSAXLE JR 40TE AUTOMATIC TRANSAXLE Continued ...
Page 1658: ...Reverse JR 41TE AUTOMATIC TRANSAXLE 21 247 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1660: ...First Gear JR 41TE AUTOMATIC TRANSAXLE 21 249 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1661: ...Second Gear 21 250 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1662: ...Second Gear EMCC JR 41TE AUTOMATIC TRANSAXLE 21 251 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1663: ...Direct Gear 21 252 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1664: ...Direct Gear CC On JR 41TE AUTOMATIC TRANSAXLE 21 253 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1665: ...Overdrive 21 254 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1666: ...Overdrive EMCC JR 41TE AUTOMATIC TRANSAXLE 21 255 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1667: ...Overdrive CC On 21 256 41TE AUTOMATIC TRANSAXLE JR 41TE AUTOMATIC TRANSAXLE Continued ...
Page 1761: ......
Page 1926: ...Fig 1 BODY GAP AND FLUSH JR BODY STRUCTURE 23 151 GAP AND FLUSH Continued ...
Page 1928: ...Fig 2 BODY GAP AND FLUSH MEASUREMENTS JR BODY STRUCTURE 23 153 GAP AND FLUSH Continued ...
Page 1930: ...Fig 3 WINDSHIELD OPENING JR BODY STRUCTURE 23 155 OPENING DIMENSIONS Continued ...
Page 1931: ...Fig 4 TRUNK OPENING Fig 5 DOOR OPENING 23 156 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1933: ...Fig 7 REAR WINDOW AND TRUNK OPENING 23 158 BODY STRUCTURE JR OPENING DIMENSIONS Continued ...
Page 1934: ...Fig 8 DOOR OPENINGS JR BODY STRUCTURE 23 159 OPENING DIMENSIONS Continued ...
Page 1974: ...Fig 79 REAR FLOOR PAN JR BODY STRUCTURE 23 199 STRUCTURAL ADHESIVE LOCATIONS Continued ...
Page 2001: ...Fig 121 FRONT FLOOR PAN TO DASH PANEL 23 226 BODY STRUCTURE JR WELD LOCATIONS Continued ...
Page 2073: ......
Page 2191: ......
Page 2204: ...NOTES viii ...
Page 2212: ...FIGURE 1 8 GENERAL INFORMATION ...
Page 2213: ...FIGURE 2 9 GENERAL INFORMATION ...
Page 2221: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 17 ...
Page 2562: ...8 6 SWITCHES C O M P O N E N T L O C A T I O N S 358 COMPONENT LOCATIONS ...
Page 2574: ...C O N N E C T O R P I N O U T S 370 CONNECTOR PINOUTS ...
Page 2582: ...NOTES 378 ...
Page 2584: ...S C H E M A T I C D I A G R A M S 380 SCHEMATIC DIAGRAMS 10 1 JR 2 0L 2 4L Continued ...
Page 2585: ...10 2 JR 2 7L S C H E M A T I C D I A G R A M S 381 SCHEMATIC DIAGRAMS ...
Page 2586: ...S C H E M A T I C D I A G R A M S 382 SCHEMATIC DIAGRAMS 10 2 JR 2 7L Continued ...
Page 2587: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 383 CHARTS AND GRAPHS ...
Page 2588: ...C H A R T S A N D G R A P H S 384 CHARTS AND GRAPHS ...
Page 2589: ...NOTES 385 ...
Page 2590: ...NOTES 386 ...
Page 2600: ...NOTES 8 ...
Page 2601: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9 ...
Page 2638: ...NOTES 46 ...
Page 2642: ...NOTES 50 ...
Page 2645: ...C O N N E C T O R P I N O U T S 53 CONNECTOR PINOUTS ...
Page 2647: ...C O N N E C T O R P I N O U T S 55 CONNECTOR PINOUTS ...
Page 2650: ...NOTES 58 ...
Page 2684: ...NOTES 22 ...
Page 2685: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 23 ...
Page 3128: ...NOTES 466 ...
Page 3148: ...C O N N E C T O R P I N O U T S 486 CONNECTOR PINOUTS ...
Page 3165: ...C O N N E C T O R P I N O U T S 503 CONNECTOR PINOUTS ...
Page 3183: ...10 2 3 PREMIUM SYSTEM JR41 S C H E M A T I C D I A G R A M S 521 SCHEMATIC DIAGRAMS ...
Page 3187: ...10 5 DOOR AJAR S C H E M A T I C D I A G R A M S 525 SCHEMATIC DIAGRAMS ...
Page 3190: ...10 7 EXTERIOR LIGHTING HEADLAMPS S C H E M A T I C D I A G R A M S 528 SCHEMATIC DIAGRAMS ...
Page 3195: ...10 11 MECHANICAL INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 533 SCHEMATIC DIAGRAMS ...
Page 3196: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 534 SCHEMATIC DIAGRAMS ...
Page 3201: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 539 SCHEMATIC DIAGRAMS ...