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PROCESS 

Strictly respect all safety requirements when working. 

Refer to the control unit manual for the operating information. 

If necessary, calibrate the lamp's temperature sensor by  placing 
the  calibrator  on  the  surface  to  be  processed,  press  the 
calibration  start  key  (22)  and  wait  until  the  screen  displays  that 
control  unit  calibration  is  finished.  Refer  to  the  control  unit 
manual for any further relevant information. 

Place the lamp on the surface to be processed. Heating starts by 
pressing  the  start  trigger  (25).  You  can  see  operating 
temperature  and  power  applied  to  the  lamp  on  the  control  unit 
monitor. Refer to the control unit manual for any further relevant 
information. 

Once the surface process is over, you can terminate the heating 
procedure in the ways described in the control unit manual. 

If  any  problems  occur,  an  appropriate  error  message  will  be 
displayed on the screen. 

At  the  end  of  the  process,  the  display  shows  the  temperature 
values  reached  by  the  surface  to  be  heated  and  the  power  and 
set point temperature used. 

To avoid performing low-quality work, it is advisable to adhere to 
the following recommendations: 

  The glass of the lamp must always be clean; 

When the process is finished, power off the machine, unplug the 
electrical plug and shut off the compressed air supply. Store the 
machine  in  a  dry,  protected  place.  Before  powering  off  the 
machine and unplugging the plug, wait  until the system properly 
cools  down  the  lamp;  wait  until  the  message  clears  from  the 
control unit (approximately 5 minutes after using it the last time). 
 

IR-LAMP AND CALIBRATOR 

 

 

 

 

 

 

20 

Temperature sensor 

21 

Calibrator interface  

22 

Calibrator start button 

23 

Calibration done 

24 

Handgrip 

25 

Control trigger to start the heating process 

 

DESCRIPTION 

The cables that connect the heating tool to the machine are very 
light and flexible, ensuring good tool handling during the heating 
stages. 
The heating tool has an anatomic grip (24) that houses the start 
control trigger (31).  
The start triggers begins the heating stage. 

 

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

Page 12: ...12 ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

Page 18: ...18 ...

Page 19: ...19 Fig 4 Wiring Diagram ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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