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10 

 

REPLACING THE QUARTZ GLASS LAMP 

1.  Refer to the assembly figure on page 17. 

2.  Power  off  the  machine  and  electrically  disconnect  it 

from the mains as a precaution. 

3.  Wait until the lamp is cold before continuing. 

4.  Disconnect 

the 

lamp 

from 

the 

generator 

by 

disconnecting  the  ilme  supply  connector  and  the  CAN 
communication cable. 

5.  Remove the two no. 5 Allen screws of latch no. 9.  

6.  Remove latch no. 9. 

7.  Slide  out  the  lamp's  quartz  glass  (11)  paying  attention 

not  to  touch  it  with  your  fingers;  use  gloves  or  a  soft 
cloth for this operation. 

8.  Fit  the  new  quartz  glass  (11)  paying  attention  not  to 

touch it with your hands. 

9.  Use  isopropyl  alcohol  to  clean  the  glass  (11)  in  case 

you touched it with your hands. 

10.  Refit latch no. 9. 

11.  Refit the two no. 5 Allen screws of latch no. 9. 

12.  Reconnect  the  lamp  to  the  generator,  connecting  the 

ilme  supply  connector  and  the  CAN  communication 
cable. 

 

REPLACING THE IR-LAMP 

1.  Refer to the assembly figure on page 17. 

2.  Power  off  the  machine  and  electrically  disconnect  it 

from the mains as a precaution. 

3.  Wait until the lamp is cold before continuing. 

4.  Disconnect 

the 

lamp 

from 

the 

generator 

by 

disconnecting  the  ilme  supply  connector  and  the  CAN 
communication cable. 

5.  Open  the  two  covers  (10),  located  on  the  lamp's  right-

hand and left-hand sides, proceeding with one cover at 
a time as follows: 

a.  Place the lamp on one cover (on the side). 

b.  Remove the screws marked by numbers 1-2-3-

4. 

c.  Remove the cover (10). 

d.  Place the lamp on the opposite side. 

e.  Remove the screws marked by numbers 1-2-3-

4. 

f. 

Remove the cover (10). 

6.  Remove the two no. 5 Allen screws of latch no. 9.  

7.  Remove latch no. 9. 

8.  Slide  out  the  lamp's  quartz  glass  (11)  paying  attention 

not  to  touch  it  with  your  fingers;  use  gloves  or  a  soft 
cloth for this operation. 

9.  Remove  the  two  no.  5  Allen  screws  that  support  latch 

no. 8 which holds the infrared bulbs in place. 

10.  Slide  out  the  electrical  connection  cables,  of  the 

infrared  lamp  to  be  replaced,  from  the  specific 
connector no. 7. 

11.  Replace the damaged infrared lamp (6) paying attention 

not  to  touch  it  with  your  fingers.  Since  the  bulb  should 
not  be  touched  with  your  fingers,  used  clean  gloves 
during  this  operation,  but  if  you  mistakenly  touch  the 
lamps  before  installing  them,  be  sure  to  clean  them 
using isopropyl alcohol. 

12.  Reconnect  the  electrical  connection  cables  of  the 

infrared lamp by shortening them as required. 

13.  Refit the latch no. 8. 

14.  Refit the two no. 5 Allen screws of latch no. 8. 

 

15.  Refit the quartz glass (11) paying attention not to touch 

it with your hands. 

16.  Refit the latch no. 9. 

17.  Refit the two no. 5 Allen screws of latch no. 9. 

18.  Close  one  lamp  cover  and  refit  the  screws  marked  by 

numbers 1-2-3-4. 

19.  Place  the  lamp  on  the  side  of  the  cover  (10)  that  was 

just mounted. 

20.  Close the cover (10) over the lamp and refit the screws 

marked by numbers 1-2-3-4. 

21.  Reconnect the lamp to the generator, by connecting the 

ilme supply connector and the CAN cable. 

 

SERVICE AND WARRANTY 

Contact your distributor either to order spare parts or for repairs. 
To  know  the  warranty  conditions,  see  the  general  terms  of  sale 
on the 

www.chiefautomotive.com

 website. 

 

DISPOSAL 

All  the  materials  that  make  up the packing must be disposed of 
in full compliance with the regulations in force on environmental 
protection. 
The control unit contains a lithium battery that must be replaced 
on a regular basis. Do not dispose of that battery in your general 
household waste and do not throw it in fire or water. Keep out of 
each  of  children.  You  should  collect  and  dispose  of  batteries 
correctly, respecting the environment and local regulations.  
The  coolant  must  be  disposed  of  in  accordance  with  local 
regulations. 

Only for Countries belonging to the EC: 

In  accordance  with  that  stipulated  by  European 
Directive  2012/19/EU  on  Waste  Electrical  and 
Electronic  Equipment  (WEEE),  the  presence  of 
this  symbol  means  that  the  product  should  not  be 
disposed  of  as  municipal  waste.  It  must  be 

collected  separately.  The  user  is  responsible  for  the  proper 
disposal  of  the  product  by  contacting  his/her  relevant  local 
authority  or  local  dealers.  You  will  incur  in  sanctions  if  you 
unlawfully dispose of this type of waste. 
Correct  disposal  will  help  maximize  recovery,  recycling  and 
reuse  of  materials  while  minimizing  potential  adverse  effects  on 
the environment and health. 

 

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

Page 12: ...12 ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

Page 18: ...18 ...

Page 19: ...19 Fig 4 Wiring Diagram ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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