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GENERAL DESCRIPTION 

Infrared  heating,  microprocessor  controlled,  fully  automatic 
system, suitable for bodywork applications. 

New  Vulcan  ADU  control  touch  screen  with  user-friendly 
graphics,  to  aid  the  operator  in  using  this  machine.  Choose 
between  automatic  and  manual  mode  or  according  to 
temperature  profiles.  USB  interface  to  export  data  relating  to 
performed heating profiles. 

This heating system's main features are: 

1.  Temperature management both in °C and °F. 
2.  USB  interface  to  load  the  pre-parameterized  profiles  for 

the automatic and temperature profile operating modes. 

3.  Firmware upgrade through USB. 
4.  Alarms buzzer. 
5.  Automatic  recognition  of  the  type  of  heating  tool 

connected to the machine. 

 

SAFETY REQUIREMENTS 

This  paragraph  contains  important  information 
on how to use the product safely. Anyone using 
this  product  must  read  and  understand  its 
contents  before  using  the  machine.  You  must 

follow what is indicated. 

Use  the  Vulcan  ADU  in  a  place  that  meets  the  following 
characteristics: 

  It  must  be  used  in  a  closed  environment  and  may  not  be 

used outdoors. 

  Ambient temperature between  41 and 104 °F and not higher 

than 914 yard above sea level.  

  In  a  well-ventilated,  dry  area,  free  from  dust,  vapours,  acid 

fumes. 

  Not to be used in environments with explosive atmosphere or 

fire risk. 

  In a well-lit room in relation to the work to be done. 
  Floor must be level, smooth and obstacle-free. 

If  you  plan  on  using  this  machine  for  work  that  may  generate 
fumes, you should install a suitable suction system.  

The polymerization of adhesives can generate fumes that can be 
harmful if inhaled. Follow the directions provided by the material 
manufacturers, so as to take the necessary protective measures. 

In order to use this machine safely, it must first of all be installed 
by  qualified  personnel,  complying  with  all  the  instructions 
provided in the "INSTALLATION" chapter. 

Experienced  personnel  should  carry  out  the  job.  The  machine 
should  be  adjusted  solely  by  personnel  authorized  to  do  so. 
Since  machine  adjustments  affect  operational  safety,  whoever 
performs  said  adjustments  must  possess  the  required  skill. 
Carefully  follow  the  instructions  provided  in  the  "WORK" 
paragraph. 

It  is  forbidden  for  more  than  one  person  to  work  on  this 
machine  at  a  time

.  Prohibit  access  to the work area to anyone 

who is not authorized to operate this machine. 

 

While  working  with  this  machine,  use 
tinted  glasses  to  reduce  glare  due  to 
light  reflection  on  heated  parts.  Wear 
work  gloves  or  use  special  tools  when 

handling heated sheets to avoid getting burnt.

 

Some parts of the

 machine (heating tools) may get 

excessively  hot  if  the  machine  is  used  at  a  too-fast 
work  pace.  Carefully  analyze  work  conditions  and 
use  appropriate  personal  protective  equipment 

(such as gloves, aprons and other PPE clothing). 

The  sheets  on  which  work  is  performed  reach  high 
temperatures  in  the  heated  area. 

Make  sure  there 

are  no  flammable  materials  in  contact  with  or 
close to the sheets on which you have to work as 

they  could  ignite  during  the  process. 

Always  wear  suitable 

protective gloves to avoid getting burnt.  
Your gloves should always be dry and in good condition. 

Keep  the  area  surrounding  the  machine  free  of 
flammable materials. In case of fire do not use water 
but do use adequate fire extinguishers. 

Do  not  cover  the  machine's  air  grids.  Insufficient 

ventilation could cause excessive temperature and trigger a fire. 

Do not pull the machine's cables when moving it around. Do not 
pull  its  cord  to  remove  the  plug  from  the  socket.  Keep  cords 
away  from  heat,  oil  and  sharp  edges.  If  you  damage  the  power 
cord  while  working,  unplug  the  power  plug  immediately.  Do  not 
use the machine if the power cord is damaged. 

Machine  maintenance  should  be  carried  out  by  carefully 
following 

the 

safety 

instructions 

provided 

in 

the 

"MAINTENANCE"  chapter. 

In  particular,  be  sure  to  power  off 

the machine before carrying out maintenance in the heating 
tool.

 

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

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Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

Page 18: ...18 ...

Page 19: ...19 Fig 4 Wiring Diagram ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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