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WORK 

PRELIMINARY CHECKS 

Make  sure  the  floor  is  level,  smooth  and  obstacle-free.  While 
moving this machine, any obstacles on the floor could cause the 
wheels to lock and overturn the machine. 

Check  that  the  machine  is  not  exposed  to  water  splashes  or 
penetration of liquids, dirt, metal filings, etc. 

Check  that  the  cables  do  not  get  in  people's  way  and  do  not 
cause danger or risk of being damaged. 

Check  the  machine's  condition  each  time  before  using  it  and 
also that of the power cable and plug; do not use the machine if 
you notice any defects. 

Before  connecting  the  plug  and  turning  on  the  machine, 
check that all safety requirements have been met. 

Connect  the  plug  only  to  a  socket  having  characteristics  that 
correspond to the specifications provided (capacity and sizing of 
the  protective  devices  indicated  in  the  specifications  table)  and 
equipped with a protective conductor (ground wire). 
 
 

 

PROGRAMMING 

You can work in the following three ways: 

-  The 

manual

  mode  is  used  when  you  have  to  heat  a  part  by 

supplying  heat  in  a  constant  manner  to  it,  without  the  control 
unit having any limits on the temperature that the heated piece 
can reach. 

-  The 

automatic

 mode is used when you have to heat a part at 

a  user-defined  temperature  and  you  want  to  prevent  the 
temperature of the heated object from exceeding the set value, 
even  in  case  of  prolonged  exposure  to  infrared  radiation.  The 
Vulcan  ADU  will  modulate  power  so  that  the  object  to  be 
heated will not exceed the temperature set on the control unit. 

-  The 

profile

  mode  generates  a  temperature  profile  that  varies 

over  time  and  contains  5  different  temperature  values  at  the 
most.  Heating  that  varies  according  to  a  thermal  profile  is 
useful to reduce paint drying time or the polymerization time of 
structural  adhesives.  Drying  or  adhesive  polymerization 
operations are performed in this work mode. 

The  programming  instructions  are  included  in  the  control  unit 
manual. 
 

AUTOMATIC mode 

Allows the user to access the Vulcan ADU automatic work mode. 
This  mode  is  used  when  a  part  needs  to  be  heated  at  a 
temperature  defined  by  the  user  and  when  the  user  wants  to 
prevent the temperature of the heated object from exceeding the 
set  value,  even  in  case  of  prolonged  exposure  to  infrared 
radiation. The Vulcan ADU will modulate power so that the object 
to  be  heated  will  not  exceed  the  temperature  set  on  the  control 
unit. 

 

MANUAL mode 

Allows  the  user  to  access  the  Vulcan  ADU  manual  work  mode. 
This  mode  is  used  when  a  part  needs  to  be  heated  through 
constant  heat  without  the  control  unit  having  any  limits  on  the 
temperature that the heated part can attain. 
 

TEMPERATURE PROFILES mode 

Allows  the  user  to  access  the  Vulcan  ADU  profile  work  mode. 
This  mode  allows  the  generating  of  a  temperature  profile  that 
varies  over  time  and  that  features  up  to  5  different  temperature 
values. Heating, according to a variable thermal profile, is useful 
to  reduce  paint  drying  time  or  polymerization  time  of  structural 
adhesives. 

 

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

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Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

Page 18: ...18 ...

Page 19: ...19 Fig 4 Wiring Diagram ...

Page 20: ...20 ...

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Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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