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INTRODUCTION 

PLEASE  READ  THIS  INSTRUCTION  MANUAL 
CAREFULLY  BEFORE  INSTALLING  AND  USING 
YOUR MACHINE 

The  purpose  of  this  manual,  and  enclosed  documents,  is  to 
transmit  information  necessary  for  the  user  to  use  this  product 
skillfully and safely. This manual provides information on safety, 
installation,  use,  maintenance and disposal of this product. This 
manual is addressed to the plant manager who must hand it out 
to  the  personnel  in  charge  of  the  installation,  use  and 
maintenance of this machine. The manager must make sure the 
information  provided  in  this  manual,  and  in  the  enclosed 
documents,  is  read  and  fully  understood  before  operating  this 
machine. This manual should be stored in a known place that is 
easy to access by all personnel involved, and should be referred 
to whenever any doubts arise. 

This  manual  is  an  integral  and  essential  part  of  the  product;  it 
must  be  kept  for  the  machine's  entire  service  life  and  must  go 
with it in case it is transferred to a new user.  

The time invested in adhering to these instructions will be amply 
rewarded  by  the  perfect  working  order  and  safety  of  the 
machine. It is mandatory to comply with that which is outlined in 
this manual. 

The  machines  described  in  this  manual  are  designed  solely  for 
professional  use  in  an  industrial  environment.  They  are  not 
intended for use at home or in public low-voltage power lines that 
power buildings used for household purposes, as this can cause 
radio frequency interference.  

This  machine  should  be  used  only  with  original  accessories  or 
approved by the manufacturer. 
Any  changes,  even  though  slight,  are  prohibited  because  they 
may  compromise  machine  safety,  and  shall  void  the  machine's 
EC certification. 

The purpose of this machine consists in repair work  at car body 
shops  using  infrared  heating  to  remove  the  panels  glued  to  the 
inside of a motor vehicle. 

This machine is not suitable for production work. 

CHIEF Automotive Technologies is not responsible for any injury 
or  damage  to  people,  animals,  property  and  to  the  Vulcan  ADU 
itself either caused by: 
-  failure  to  comply  with  all  requirements  of  current  safety 

standards; 

-  wrong installation; 
-  improper or incorrect use of the Vulcan ADU; 
-  non-compliant  use  as  compared  to  that  specified  in  this 

manual; 

-  lack of maintenance; 
-  changes  or  tampering,  even  slight,  or  any  unauthorized 

intervention; 

-  use of non-original or incompatible accessories or spare parts; 
-  total or partial failure to comply with instructions; 
-  special events. 

The content of this manual is the property of  CHIEF Automotive 
Technologies  and  is  protected  by  copyright.  All  rights  reserved. 
This  manual  may  not  be  reproduced,  even  partially,  for  uses 
other than to support the product, subject-matter of this manual, 
without prior written permission. 

 

SYMBOLS USED 

The  following  symbols  are  used  in  this  manual  and  on  the 
machine to: highlight potential hazards, indicate prohibitions and 
requirements for safe product use and to identify machine parts. 

 

WARNING!  The  information  contained  in  this 
section  is  of  utmost  importance.  Read  it 
carefully. 

 

WARNING! Part subject to heat. 

 

WARNING! Fire hazard. 

 

Personnel must wear safety goggles. 

 

Personnel must wear safety gloves. 

 

Personnel must read this instruction manual. 

 

Do not wear magnetic stripe documents. 

 

Do  not  dispose  of  electrical  equipment  with 
household waste. 

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

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Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

Page 18: ...18 ...

Page 19: ...19 Fig 4 Wiring Diagram ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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