Chevrolet Tavera BS3 Owner'S Manual Download Page 166

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MAIN DATA AND SPECIFICATIONS

DIMENSION

Overall length

Overall width

Overall height

Wheel base

Wheel track
Front

Rear

Min. ground clearance

WEIGHT
Gross vehicle mass (8, 9, 10 Seater)

Gross vehicle mass (7 Seater)

Gross vehicle mass (Ambulance)

ENGINE
Model and type

Compression ratio

(to 1)

Piston displacement

Bore x stroke

Max. power

kW@RPM

Max. torque

Nm@RPM

Valve clearance Cold
Intake

1445
1420

170

18.5 ± 0.6

2499

93 x 92

54@3900

171@1800

0.4

4JA1L four cycle, water cooled, overhead valve, In line

direct injection diesel with distributor VE type injection pump.

4435
1680
1765
2685

2550

2510

2185

160

Summary of Contents for Tavera BS3

Page 1: ...BS3 BS3 ...

Page 2: ...H Spare Batch Code Delivery Date Battery Batchcode Sl No Registration No Regn Date Color Code No Key No City Selling Dealer s Name Address Pin Code Pin Code Selling Dealers Stamp Owner s Name VEHICLE RECORD SHEET Model Name V I N Engine No Tyre Make Tyre Location Fr RH Fr LH Batch Code Delivery Date Registration No Regn Date Key No ...

Page 3: ...retailer is equipped with the most advanced technology technicians specially trained by us and genuine spares Needless to say theyarealsocommittedtoensureyourcompletesatisfaction So pleasecontactaChevroletretailerforanyservicingneedandmakesurethatonlygenuinespares areused foryourcar This manual will familiarize you with the operation and maintenance of your new vehicle It will also provide you wit...

Page 4: ...ROLET retailer for information on option and trim availability Non GMI Genuine parts and accessories have not been examined or approved by GMI We can certify neither the suitability nor the safety of Non GMI genuine parts and accessories and are not liable for damage caused by their use IMPORTANT NOTICE Please read this manual and follow the instructions carefully Throughout this manual you will f...

Page 5: ...DE ASSISTANCE 193 CHEVROLET SALES INDIA SALES AND SERVICE NETWORK 201 IMPORTANT INFORMATION 1 Location of chassis and engine number 1 Overloading 2 Operation of new vehicle 3 Operation and care of vehicle 5 Maintenance 5 CONTROLS AND INSTRUMENTS 6 Steering column controls 7 Instrument panel and controls 14 Floor controls 27 Others 30 BEFORE DRIVING YOUR VEHICLE 53 Operation of controls 53 CHILD RE...

Page 6: ......

Page 7: ... advisable to write down the chassis and engine number as they are required when contacting your CHEVROLETretailer for repair services Chassis number is stamped on the left hand side of the chassis member behind rear left wheel as indicated by arrow The VIN plate is fixed on the surface of front end upper panel as indicated by arrow LOCATION OF VIN Vehicle Identification Number PLATE ...

Page 8: ...number D The engine number is stamped on the left side of the cylinder block OVERLOADING Overloading not only shortens the service life of your vehicle but also creates serious potential safety hazards WARNING D ...

Page 9: ...the initial break in period It is therefore recommended that during the initial 1 000 km break in period the following few simple precautions be carefully observed 1 It is recommended that speed during the initial 1 000 km be confined to the following Maximum allowable speed in each gear during break in period Gear position Speed km h 1st 25 2nd 40 3rd 65 4th 5th 100 ...

Page 10: ...4 2 Always let the engine idle until it becomes throughly warmed up 3 Avoid engine racing abrupt starting and needless hard stops This will allow your brakes to bed in properly ...

Page 11: ...S AND INSTRUMENTS BEFORE DRIVING YOUR VEHICLE and DRIVING sections MAINTENANCE In order to maintain safe and dependable vehicle operation inspection and adjustment should be performed as outlined in SERVICE AND MAINTENANCE Your CHEVROLET retailer is willing to perform regular maintenance operation on your vehicle ...

Page 12: ...l 6 Glove Box 7 Heating and Air Conditioning System 8 Cigarette Lighter APO V 9 Ashtray V 10 Audio V 11 Hood Release 12 Transmission Shift Lever 13 Steering Wheel and Horn Button 14 Clutch Pedal 15 Brake Pedal 16 Accelerator Pedal 17 Hazard Warning Flasher Switch 18 Head Lamp Leveling Device 19 Rear Deffoger Switch 20 Passenger IP Glove Box V ...

Page 13: ... move the vehicle with the steering locked or damage to the steering assembly will result Starter switch The switch has five position as shown in the figure LOCK The key can be inserted or removed only when the switch is in this position OFF The engine is shut off in this position ACC In this position electrical circuits for accessories are on ON This position is for driving CAUTION ...

Page 14: ...e switch to LOCK while driving This will cause the steering wheel to lock If it is difficult to turn the key from LOCK to OFF turn the steering wheel slightly in either direction while turning the key Combination light control switch The switch controls the light switch turn signal switch dimmer switch passing light switch and fog lamp OFF OFF ...

Page 15: ... lever in the direction of the turn to be made so that the signal lights operate causing the turn signal indicator light on the instrument panel to flash The switch lever returns automatically to the neutral position when the steering wheel is returned to a straight ahead position Specific angle dependent When changing lanes move the turn signal lever part way and hold it there When you release th...

Page 16: ...g light switch The headlight high beam turns on and goes out each time the lever is raised and released with the light switch in either the OFF or the 1st stop position To signal overtaking operate the lever repeatedly so that the headlights flash in daytime and the high and low beams flash alternately at night Always switch the high beam headlamps to low beam when you approach oncoming vehicles o...

Page 17: ...he vehicle is not used for more than a week or if dust is accumulated on windshield or wiper clean the windshield and blade before using the vehicle To clean the blade lift the blade to service position and wipe the lip of rubber element with clean soft cloth scratch OFF INT LO HI System off Default position Intermittent operation Lever down one level Continuous wipe slow speed Lever down two leve...

Page 18: ...re than 10 seconds or when the washer fluid tank is empty This can cause the washer motor to overheat resulting in costly repairs REAR ON OFF PULL HI OFF MIST INT LO Rear Wiper and Washer To operate the rear wiper turn the rear wiper switch to ON position To spray the washer fluid turn the rear wiper switch to extreme top position The washer fluid will spray as long as you hold the rear wiper swit...

Page 19: ... than three quarters full Washer fluid can freeze and expand in cold temperatures Filling the reservoir too much does not allow enough expansion room to prevent possible damage to the reservoir Do not put radiator antifreeze in the windshield washer reservoir Radiator antifreeze can damage windshield washer system and vehicle paint CAUTION Insert the lower portion of the cover first while re fitti...

Page 20: ...o warn other drivers anytime your vehicle becomes a traffic hazard day or night CAUTION Front fog light switch V Fog lamps provide Extra illumination to the sides of the road ahead Improved visibility in fog or snow To turn the fog lamps on Make sure that the parking lamp or headlamps are on Turn the ring on the middle of the combination switch lever to position To turn the fog lamps off turn the ...

Page 21: ... 10 seater 0 6 FLDR SECURITY MUTE LOG SCAN AS 2 Push to operate Rear window defogger switch V With the key turned on push the rear window defogger switch to use the rear window defroster and defogger The indicator light will turn on when this switch is in use Turn off by pushing the switch again when the rear window is clear NOTE If the switch is left on the battery may run down Do not use sharp i...

Page 22: ...the driver seat 0 2 The driver plus one passenger in the front seat farthest from the driver 0 3 The driver one passenger in the front seat farthest from the driver all the seats farthest to the rear occupied 2 4 All the seats occupied 3 5 All the seats occupied plus an evenly distributed load in the luggage boot in order to obtain the permissible load 3 6 Driver plus an evenly distributed load in...

Page 23: ... Fuel gauge 6 Trip counter 7 Reset knob 17 8 Engine tachometer V 9 Oil pressure indicator light 10 Generator indicator light 11 Brake system indicator light 12 High beam indicator light 13 Engine coolant temperature warning lamp 14 Water separator indicator light 15 Low fuel warning lamp 13 14 15 13 14 15 ...

Page 24: ...eedometer The speedometer indicates the vehicle speed in kilometers per hour km h Odometer The odometer registers the accumulated distance in kilometers The figure on the extreme right indicates 1 kilometer ...

Page 25: ... order of odometer trip meter A trip meter B and odometer Continue to push the knob for approximately one second or more when the meter trip A trip B is indicated and the indication will return to 0 zero Temperature gauge The temperature gauge indicates the temperature of engine coolant when the starter switch is ON When the gauge needle is within the thick line on the scale while driving coolant ...

Page 26: ...when you brake accelerate or turn The indication is not linear and only indicative NOTE When the ignition is switched ON fuel gauge needle goes to E level and then returns to show the fuel level Engine tachometer V The engine tachometer indicates the engine speed in rpm The red colored zone represents critical engine speed Never operate the vehicle with the tachometer needle in the red zone Contin...

Page 27: ...the turn signal switch or hazard warning flasher switch is turned on the turn signal indicator light flashes to indicate operation of the turn signal lights or hazard warning lights These indicators are required for safe driving Immediately replace any burned out bulbs in your turn signal and hazard warning flasher indicators CAUTION ...

Page 28: ...ssure indicator light The oil pressure indicator light comes on when the starter switch is ON The lamp should go out after engine starts If the light comes on while driving it indicates that the oil pressure is dangerously low Stop the engine immediately and check the level of the oil in the engine crankcase after waiting for few minutes If the oil level is normal have the lubricating system check...

Page 29: ... retailer NOTE Brake system indicator light The brake system indicator light comes on when the parking brake lever is pulled with the starter switch ON or the brake fluid in the reservoir is lower than the specified level with the parking brake lever released WARNING If the light turns on while driving stop the vehicle immediately and check the level of brake fluid in the reservoir If the level is...

Page 30: ...e the catalytic converter CAUTION Engine coolant temperature warning lamp This lamp illuminates when the Engine coolant gets overheated If you have been operating your vehicle under normal driving conditions you should pull off the road stop your vehicle and let the engine idle for a few minutes If the lamp does not go out you should switch the engine off and consult your CHEVROLET retailer as soo...

Page 31: ... CAUTION Floor mounted parking brake V The parking brake acts on the rear wheels The parking brake lever is located between the front seats To set the parking brake stop the vehicle press the brake pedal and pull the lever up firmly To release the parking brake press the brake pedal and 1 Pull the lever up slightly 2 Push the button on the tip of the lever 3 Lower the lever while holding the butto...

Page 32: ...rying to operate a malfunctioning lighter can be dangerous Consult you CHEVROLET retailer The barrel of an operating cigarette lighter can become very hot Do not touch the barrel of the cigarette lighter CAUTION After using the ash tray push it back in completely If not the flame of the cigarette may cause other cigarette butts to burn resulting in a fire Pull out to use To clean remove the tray b...

Page 33: ...sion gearshift lever MT The transmission gearshift lever controls fully synchronized transmission The gearshift pattern is shown on the lever knob Allow the vehicle to stop completely before shifting into reverse no sooner than three seconds after declutching The back up lights operate when shifted into reverse with the starter switch ON NOTE 1 3 6 2 4 R 1 3 5 R 2 4 N ...

Page 34: ... pressed further than normal the brakes may be in need of repairs Consult your CHEVROLET retailer immediately Accelerator pedal To avoid unnecessary increase in fuel consumption the accelerator pedal should be operated smoothly and reasonably Disc brake wear indicators Front disc brakes have built in wear indicators which are designed to make a high pitched squealing or cricket like warning sound ...

Page 35: ...the footrest If the clutch not in use while driving The footrest is ergonomically designed to give maximum comfort to the drivers foot where new linings are needed The sound will come and go or be heard all the time when the wheels are rolling but may stop when the brake pedal is pushed down firmly Extensive damage can result if the linings are not replaced when needed ...

Page 36: ...doing so may result in grating of the gears Do not allow your foot to rest on the pedal when not using clutch OTHERS Ventilators A pair of center air outlets is located in the center part of the instrument panel The side air outlets are located at each end of the instrument panel NOTE ...

Page 37: ...The knob at the center part of the grille controls direction of air flow vertically and horizontally Side vents A side vent is located at each end of the instrument panel The knob at the center part of the grille controls direction of air flow vertically and horizontally ...

Page 38: ...itch position When the dome light switch is at center position the light will turn on while either door is opened The light stays off regardless of the door position The light will turn on and stay on regardless of the door position OFF ON Antenna V Pull out the antenna to gain sensitivity ...

Page 39: ...ications as decided by the Regulatory authority The RFID tag is located on inside the windshield Data for necessary applications will be added by the agency authorized by the Regulatory authority from time to time Take proper care during washing or cleaning of wind shield so as to avoid any damage to the RFID tag In case of any damage or mal function of RFID tag or in case of windshield replacemen...

Page 40: ...34 HEATER DEFROSTER AND AIR CONDITIONING V 1 Air distribution mode knob 2 Fan control knob 3 Temperature control knob 4 Air conditioning AC switch 5 Air source select lever 2 3 AC 4 5 1 ...

Page 41: ...E OUTLET Air to your face 2 BI LEVEL Air to your face and feet 3 FOOT OUTLET Air to your foot 4 FOOT OUTLET DEFROSTER Air to your foot and windshield 5 DEFROSTER Air to windshield istribution mode knob Face outlet Air is discharged from the upper outlets This position is used for most air conditioning situations ...

Page 42: ...36 BI level Air is discharged from the upper air outlets and the floor air outlets Foot outlet Air is delivered from the foot outlet ...

Page 43: ...utlets with a small amount delivered from the side window defroster outlets This position is recommended for conditions of severe fogging and icing only OPERATING TIPS The windshield defrosting and defogging system assist in providing good visibility through the critical area of the windshield under most inclement weather conditions The windshield should be scraped clear if coated with ice or snow...

Page 44: ...temperature Operate temperature control knob If air source selector lever is set to INSIDE AIR air can be conditioned quickly but the glass is easy to fog Therefore set the lever to OUTSIDE AIR in the situation where the glass is foggy NOTE Air source select lever The intake of outside air 2 and the circulation of inside air 1 is controlled by sliding this lever left or right Circulating only insi...

Page 45: ... be regulated and be used for a limited time After long hours of parking under the sun be sure to open the windows and doors to release the interior heat before starting the air conditioner A C Prolonged maximum cooling usage may require changing the air intake circulation lever to outside air intake to allow fresh air into the cabin Sometimes mist may appear to come out of the air vents during ai...

Page 46: ... time After long hours of parking under the blazing sun be sure to open the windows and doors to release the interior heat before starting the air conditioner A C Long time maximum cooling pollutes the room air Slide the Air intake circulation lever to intake outside air or open the windows for ventilation as required During cooling the moist air is quickly cooled and it may look like mist from th...

Page 47: ...rate the air conditioning system The light emitting diode in this switch lights up as the system is operating To turn off the air conditioning push this switch in again Air conditioning will not operate without the fan control knob in one of ON position AC ...

Page 48: ...OLING position Otherwise the outside of the glass could fog and cause poor visibility ahead QUICK DEFROSTING MEASURE Turn the temperature control knob clockwise until it stops Turn the Air distribution mode knob to the DEFROSTING position Slide the Air intake circulation changeover lever to circulate air Continuous defrosting operation in the circulation status may cause fogged glass and poor visi...

Page 49: ...osition Air flow can be controlled in 3 steps The rear cooler operates only when the front cooler is in operation The switch is located on the center of duct Rear cooler vent V Rear cooler delivers air from the vents at the ceiling The knob at the center part of the grille controls direction of air flow vertically and horizontally NOTE ...

Page 50: ...icle is equipped with sun visors to protect the driver and passenger from glare You can swing the sun visors up and down and to the side Vanity Mirror V The vanity mirror has been provided on the back of co driver sun visor ...

Page 51: ...ndow pull back on the switch Release the switch when the window reaches to the position you want AUTO To open the driver s window fully push the switch firmly down till a click is heard and release it When the lock switch of driver s side is in ON position the passengers window control switch can not be operated even from driver s side Press the lock switch once again and the power window will be ...

Page 52: ... when leaving the vehicle to avoid unintentional window operation by children Make sure the door lock switch is in the ON position depressed when children are in the vehicle WARNING Regulator handle V Turn the window regulator handle to raise or lower the door window Unattended vehicle with open windows can assist car crime Close all windows when leaving vehicle WARNING ...

Page 53: ...rt the key and turn it clockwise 90 degrees To open Insert the key and turn it counterclockwise 90 degrees If the glove compartment is not locked simply closed it can be opened by pulling the handle In the case of a collision or a sudden stop an open glove box presents a hazard Do not drive with glove box open CAUTION ...

Page 54: ...ack door and take out the plug Then insert the handle into the hole in the rear face of the vehicle to engage the catch and turn the handle counterclockwise To raise turn the handle clockwise until it stops then give an additional turn to securely hold the spare wheel in position Please see In case of emergency about tool location ...

Page 55: ...49 Rear side 1 Turn signal lights 2 Back up lights 3 Tail and stop lights 4 Reflector External lights Front side 1 Headlights and clearance lights 2 Front turn signal lights 3 Fog lights V ...

Page 56: ...the window 3 To hold the window in the open position secure the handle in lock position by pushing it in the direction as shown 4 For closing the window un secure the handle and pull the handle inwards to close the window 5 To lock the window in closed position press the handle till the click sound is heard ...

Page 57: ... reinforcement To close remove the support rod end from the hole in the hood reinforcement and put the support rod back into the clip on the deflector panel Then lower the engine hood allowing it to drop from a height Make sure the hood is locked firmly in place Pull on the front edge of the hood to make sure it is latched securely before you drive your vehicle Do not pull the hood release handle ...

Page 58: ...filler door release lever located on the floor right front side of driver s seat Turn the fuel filler cap counter clockwise to open the fuel filler cap To close the filler cap turn clockwise until a clicking sound is heard at least 3 clicks Diesel engine Use diesel fuel at 48 cetane rating or higher Open ...

Page 59: ... master keys are lost duplicates can be made by your CHEVROLET retailer using the key code information NOTE Lift to open Unlock Lock Outside door handle Door lock outside The door can be opened by pulling the outside door handle It can be locked by inserting the starter key in the door lock and turning it Be careful not to lock your keys in the vehicle NOTE BEFORE DRIVING YOUR VEHICLE OPERATION OF...

Page 60: ...d especially when young children are in the vehicle NOTE Unlock Lock Power door locks V Power door locks on all vehicle doors can be controlled from the driver s seat with the door lock knob This knob operates independently of the starter switch position Locking and unlocking the power lock doors from the outside Insert the key in the driver s door key cylinder Turn the key clockwise to lock all t...

Page 61: ...to lock all the vehicle doors and pull to unlock them Individual door locks can also be locked or unlocked by the passengers side Unlock Lock Lift to open Back door The back door can be opened by pulling the outside door handle Door can be locked by inserting the starter key into the back door and turning it ...

Page 62: ...ulling the back door inner handle Unlock Lock Back door lock Inside The back door can be locked by pushing in the door lock knob after closing it V Before driving make sure that the door is closed and locked especially when young children are in the vehicle NOTE ...

Page 63: ... from the arrow Driver s seat Seat adjuster The driver s seat can be moved forward or backward for your comfort Pull the seat adjuster at the front lower part of the seat upward so that the seat can be moved forward or backward as desired After adjusting the seat position push the seat forward and backward to make sure the seat adjuster has latched WARNING Do not adjust the driver s seat while the...

Page 64: ... the seat 2 Slide the seat to the desired position 3 Release the lever V V Seat reclining adjustment To tilt seat back or forward lift the adjust lever on the door side of the seat cushion until seat back is adjusted to the desired position Seat lumbar support To adjust the seat lumbar support turn the lever on the door side of the seatback up or down until the desired support is achieved ...

Page 65: ...or comfort The seatback and seat belts work best only when the occupant is sitting well back and straight up in seat If the seat is reclined you may slide under the lap belt causing force to be applied to your abdomen or you may not be fully restrained depending on the nature of the accident increasing the likelihood of injuries Do not adjust the driver s seatback while the vehicle is in motion Th...

Page 66: ...estraint up and down so that your head is nearly centered on the head restraint WARNING Do not attempt to adjust the driver s head restraint while the vehicle is in motion because it could cause a loss of control of the vehicle Do not operate the vehicle with the head restraint removed since it will increase the risk of neck injury in the event of an accident LOCK ...

Page 67: ...olding the second seat The second seat can be folded forward to provide additional luggage space Pull any of the lever upward on the either side of backrest and fold the seat back forward 1 Lift the entire seat and push it forward 2 ...

Page 68: ...ift the entire seat Some variants require pulling of lever as illustrated 2 Raise the seat back Ensure that the latch area is clear of any objects Center armrest V The center armrest can be pulled out when there are only 1 or 2 second row seat passenger CAUTION ...

Page 69: ... trigger 2 downward 3 Secure the seat lock strap 3 to the seat back mounted hook Folding type jump seat V Unfolding the jump seat 1 Raise the seat trigger 2 2 Release the seat lock strap 1 from the hook and fix the strap to the seat cushion 3 Lower the seat cushion 3 ...

Page 70: ...at V The third seat can be folded forward to provide additional luggage space 1 Press the head rest sleeve knob to push the head rest down 2 Pull the Strap Black colour down provide on the rear side of the back seat 3 Fold the seat back rest forward ...

Page 71: ...65 4 Pull the seat latch lever towards your side to detach the seat latch 5 Lift the entire seat with rod and push the seat assembly forward Do not use seat latch lever to lift the seat CAUTION ...

Page 72: ...at to clasp on to the head rest of the second seat back Removing the third seat V To remove the seat assembly rotate the wheel knob in anti clockwise direction and pull the seat out The seat an be put back and tighten with the wheel knob in clockwise direction ...

Page 73: ...he headrest rod of the second seat back 2 Lower the third seat then raise the seat back 3 Drop the seat assembly from height of about 200mm with backrest straight 4 Confirm proper locking of the seat latch and push the latch lever inside Ensure that the latch area is clear of any objects CAUTION ...

Page 74: ...ll back in the seat 2 Take hold of the seat belt latch plate L and pull the lap shoulder belt across the body and slide the latch plate along the belt until it reaches the buckle B Push the latch plate into the buckle until it clicks WARNING A low and snug position is essential in order that force exerted by the lap belt in a collision will be spread over the strong hip bone structure and not acro...

Page 75: ...rough the latch plate until the lap portion is snug across the lap This reduces the risk of sliding under the belt during an accident WARNING To lessen the chance of injury in the event of an accident never use the same belt for more than one person at a time and make sure to avoid twisting the belts Avoid getting the belt pinched between the seat structural metallic members or in the door Continu...

Page 76: ...kle When not in use seat belts can be stowed by letting them rewound in their retractors If needed move the keeper along the belt to let the belt retract fully This will also put the latch plate within easy reach on the door pillar Lap belts Bring the latch plate adjuster across your body and clip it into the buckle When this is done correctly you will hear a click Adjust the belt length by pullin...

Page 77: ...lts clean and dry Clean only with mild soap solution and lukewarm water Do not bleach or dye belts since this may weaken belts 71 When a child restraint system is being used pay attention to the following usage and installation instructions supplied with the child restraint system Always comply with local or national regulations In some countries the use of child restraint systems is forbidden on ...

Page 78: ...e child s weight Ensure that the child restraint system to be installed is compatible with the vehicle type rearwards in the vehicle as long as possible This WARNING If the vehicle is equipped with a lap belt on the rear center seat no child restraint system is allowed on this seat It is advised to mount the child restraint system only on one of the rear outer seats Ensure that the mounting locati...

Page 79: ...restraints CAUTION Child safety restraints are available in a wide range of sizes and configurations Due to the shape and dimensions of your vehicle s interior and seats not all child safety restraints will fit in your vehicle It is your responsibility to ensure that the child safety restraint you install fits properly and can be adequately attached to the vehicle with the child safety restraint a...

Page 80: ...uctions say General Instructions 1 Put the child restraint on the seat 2 Pick up the latch plate and run the lap and shoulder portions of the vehicle s safety belt through or around the restraint The child restraint instructions will show you how SECURING A CHILD RESTRAINT 3 Push the latch plate into the buckle until it clicks Position the release button on the buckle so that the safety belt could...

Page 81: ...sm use it to secure the vehicle safety belt 5 If the child restraint has a top tether follow the child restraint manufacturer s instructions regarding the use of the top tether To remove the child restraint unbuckle the vehicle safety belt and let it return to the stowed position If the top tether is attached to a top tether anchor disconnect it Mirrors Inside rearview mirror To adjust move the mi...

Page 82: ... night operation position to reduce the glare from following headlights Outside rearview mirror Adjust the outside rear view mirrors so that you can see the each side of your vehicle in the portion of the mirror closest to your vehicle This helps you to determine your position relative to objects seen in the mirror 76 ...

Page 83: ... following checks should be performed to maintain safe and dependable vehicle operation If any abnormal condition of the vehicle is found consult your nearest CHEVROLET retailer Refer to MAINTENANCE GUIDE for proper check up procedures NOTE 77 ...

Page 84: ...2 Check wheel nuts for looseness Wheel nut torque 118N m Exterior 1 Check tires for inflation pressure and damage 78 ...

Page 85: ...4 Check operation of lights 5 Check level of electrolyte in each cell of the battery Not required in vehicles fitted with maintenance free batteries 3 Check chassis springs for damage 79 ...

Page 86: ...Check the setting angle of the rearview mirrors 7 Check for any oil water fuel and brake fluid leakage 6 80 ...

Page 87: ...9 Check clutch pedal free play height and function Unlock Lock Check operation of the door locking mechanism 8 81 ...

Page 88: ...2 Check accessory drive belt fan belt tension Within engine compartment 1 Check engine oil level 82 ...

Page 89: ...Check the tension of power steering pump drive belt 4 3 Check that the level of the power steering fluid is within MAX and MIN level PS 83 ...

Page 90: ...WINDOW WASHER Back door side 5 Check that the level of the windshield washer solution in reservoir tank is within MAX and MIN level 84 ...

Page 91: ...hin MAX and MIN level WARNING Coolant level check or replenishment should be made at the reservoir tank and the radiator filler cap should not be removed unless necessary 7 Check that the level of brake and clutch MT fluid in the reservoir is within MAX and MIN level 85 ...

Page 92: ...ing engine 1 With the engine running check that oil pressure indicator light generator indicator light and water separator indicator light go off and remain off 2 Check brake pedal free play height and function 86 ...

Page 93: ...3 Check for abnormal engine noise and color of exhaust gases 87 ...

Page 94: ...dicator light and water separator indicator light comes on Turn the key to ON See if the oil pressure indicator light generator Do not leave the key in the ACC or ON position for extended periods while the engine is not running This will discharge the battery Do not turn the key to OFF or LOCK position while driving Driver could lose control of vehicle and brake power assistance would be cancelled...

Page 95: ...ay down Do not keep the starter engaged for more than 30 seconds at a time If the starter is operated repeatedly but the engine does not start check the fuel system and electrical system During repeated cranking it is absolutely necessary to have brief periods of recovery time about 30 seconds to conserve the battery CAUTION At low ambient temperature or when the vehicle has not been used for a lo...

Page 96: ...Lock BEFORE DRIVING OFF 1 Lock the doors 2 Adjust the seat position 90 ...

Page 97: ...3 Adjust the inside and outside mirrors 4 Fasten the seat belt 91 ...

Page 98: ...position l When parking a vehicle equipped with a manual transmission on a downward slope place the shift lever in the R Reverse position l Turn the ignition switch to the LOCK position l Remove the key l Close all windows and lock all doors l Check to make certain lights are turned off 1 3 5 2 4 R N 1 R Your vehicle is powered by a turbo diesel engine Before turning the engine OFF allow the engin...

Page 99: ...e running If the engine might overheat you would not be there to react to the temperature warning light or gauge This could result in costly damage to your vehicle and its contents DRIVING PRECAUTIONS 1 Avoid over running the engine When descending a slope pay close attention to prevent engine over running particularly when down shifting as the engine becomes liable to over run CAUTION 93 ...

Page 100: ... noticeable while driving stop the engine and check to locate the cause of trouble 3 If the indicator lights or instruments give an indication of abnormal condition while driving stop the engine and check to locate the cause of trouble 94 ...

Page 101: ...4 Avoid needless hard acceleration and hard stops 5 Do not drive with your foot resting on the clutch pedal as it produces a partly disengaged condition causing premature wear of clutch facing 95 ...

Page 102: ...e or to first gear after reversing When starting the vehicle from rest it is always advisable to use 1st gear not only on slopes but also paved roads 7 When climbing a slope shift to a lower gear to relieve the engine from overload before engine begins to strain 96 ...

Page 103: ...8 When descending a slope shift to a lower gear to gain retardation effect of the engine 9 Repeated use of the foot brake on a long downgrade will cause the brakes to lose their effectiveness 97 ...

Page 104: ...ng serious engine damage After driving across water check gear oil in rear axle and transmission case for presence of water If any water is present drain and refill with the specified oil 11 Drive carefully after running in heavy rain or driving across a shallow river as wet brakes cause temporary reduction in brake force 98 ...

Page 105: ...he brake pads or linings have worn down near to the serviceable limit If such a sound is produced have the brake pads or linings replaced at your CHEVROLET retailer Front disk brake wear indicators DRIVING FOR ECONOMY MT 1 Needless high speed driving and slow driving in high gears will result in excessive fuel consumption 99 ...

Page 106: ...2 After accelerating shift to a higher gear and engage the clutch smoothly 3 After shifting to top or overdrive maintain your speed constant as possible 100 ...

Page 107: ...4 Always drive with the coolant temperature within the normal range 5 Under inflated tires cause deterioration in fuel economy 101 ...

Page 108: ...ust stop your vehicle on the road for some reason pull your vehicle over to the left side of the road as far as possible and try not to park in a driving lane 2 Make certain to apply the parking brake and use hazard warning lights day or night 102 ...

Page 109: ...ersonal injury and damage to your vehicle which might result from battery explosion acid burns electrical burns or damaged electric components Start the engine using the battery of the other vehicle through the booster cable following the next steps 1 Make sure that the other vehicle uses the same voltage 12V 2 Connect the booster cable as shown in the illustration 3 Start the engine on the other ...

Page 110: ...s while the engine is running It may result in troubles in the electrical system Power brake system If the power assist is lost because of a stalled engine or other reasons the brakes can normally still be applied with the power assist at least one time by using reserve vacuum The system is designed to bring the vehicle to a full stop on reserve vacuum if the brake pedal is applied once and held d...

Page 111: ... during any towing When towing the driveline axle transmission and steering system must be in operating condition Use only towing equipment specifically designed for this purpose following the instructions of the equipment manufacturer A separate safety chain must be used For towing the vehicle the parking brake must be released the transmission placed in neutral and the key turned to the OFF posi...

Page 112: ...imum speed 60 km h 3 Maximum distance 80 km When towing a vehicle in this position the steering wheel should be secured to keep the front wheels in a straight ahead position The starter key must be in the OFF position NOTE All four wheels on ground 1 Transmission in Neutral 2 Maximum speed 60 km h 3 Maximum distance 80 km For distances or speeds greater than the above disconnect the rear propeller...

Page 113: ...ooth flow of fuel into the engine is interrupted To prevent this bleed the fuel system 1 Operate the hand pump on the water separator to bleed fuel system air into the injection pump 2 Start the engine with starter switch when the bleeding has been finished 3 If the engine does not start within ten seconds repeat steps 1 and 2 107 ...

Page 114: ... into the water separator 3 After draining securely tighten the drain plug 1 by turning it clockwise and operate the hand pump up and down 2 several times 4 After starting the engine check that there is no fuel leakage from the drain plug Also check that the water separator indicator has turned off If water separator requires frequent draining have the fuel tank drained at your CHEVROLET retailer ...

Page 115: ... facing seat Fix the Jack Bar by remaining velcro pockets given on center and right side of cushion of 3rd row front facing seat on selected variants V Jacking instructions and changing a flat tire The common tool and jack 1 are stored under the front passenger seat The jack bar 2 is stored under the 2nd row seat assembly on selected variants 109 ...

Page 116: ...Turn the hazard indicator lights on The wheel nuts on the wheels have right hand threads NOTE Jack Store the jack and common tool in toolkit bag and securely strap them under the front passenger seat Do not store jack spare tyre or other equipment other than specified location In sudden stop or collision loose equipment can be thrown around inside your vehicle and cause personal injuries CAUTION S...

Page 117: ...7 Place the jack at correct jacking point Front Concave position on bottom surface of attachment bracket under the side frame Rear Under the Rear Axle Tube 111 ...

Page 118: ...o lift another vehicle l Never get beneath the vehicle when it is only supported by the jack l Do not start or run the engine while the vehicle is only supported by the jack l All passengers should be out of the vehicle when it is being jacked l Use only for lifting your vehicle when changing a wheel or binding unbinding a tire with a chain Wheel replacement 1 Jack up the wheel remove the wheel nu...

Page 119: ... wrench tighten the wheel nuts in sequence as shown in the figure Wheel nut torque 118N m 12 kgf m 87 ib ft WARNING Make sure to use proper nuts or bolts tightened to the proper torque Using incorrect parts or improperly tightened wheel nuts or bolts can cause wheel to come off the vehicle 113 ...

Page 120: ...nge T Tighten to specified torque L Lubricate When performing checks on the following items regular inspection items should also be checked Marks Under severe driving conditions more frequent maintenance is required Refer to Maintenance schedule under severe driving conditions ADDITIONAL OPERATIONS The time allowance for additional operations such as wheel alignment tyre balancing hub bearing grea...

Page 121: ...st R Replace or change T Tighten to specified torque L Lubricate x 1 000 km SERVICE INTERVAL Use odometer reading or months whichever comes first Under severe conditions additional maintenance is required Refer to Maintenance schedule under severe conditions 102108114120 115 ...

Page 122: ...y A Adjust R Replace or change T Tighten to specified torque L Lubricate x 1 000 km Use odometer reading or months whichever comes first Under severe conditions additional maintenance is required Refer to Maintenance schedule under severe conditions 102108114120 116 ...

Page 123: ...102108114120 117 ...

Page 124: ...st R Replace or change T Tighten to specified torque L Lubricate x 1 000 km SERVICE INTERVAL Use odometer reading or months whichever comes first Under severe conditions additional maintenance is required Refer to Maintenance schedule under severe conditions 102108114120 118 ...

Page 125: ...rque L Lubricate x 1 000 km SERVICE INTERVAL Use odometer reading or months whichever comes first Under severe conditions additional maintenance is required Refer to Maintenance schedule under severe conditions 102108114120 Wheel Alignment and Wheel Balancing As and when required or as suggested by CHEVROLET retailer 119 ...

Page 126: ...Interval A B C D A D Condition Engine oil Engine oil filter Exhaust pipes and mounting Air cleaner element Steering system for looseness or damage Universal joints and sleeves Transmission oil Change every 5 000 km Replace every 5 000 km Inspect every 5 000 km Replace every 20 000 km Inspect every 5 000 km Inspect for wear and lubricate every 5 000 km Change every 20 000 km after changing at initi...

Page 127: ... roads Driving on dusty roads Driving in extremely cold weather and or on salted roads A B C D Item Interval A B C D A D Condition Differential oil Change every 20 000 km after changing at initial 10 000 km Front brake pads and discs Rear brake lining and drum wear Inspect every 5 000 km Inspect every 5 000 km L 121 ...

Page 128: ... operation of engine If the engine is running stop the engine and allow 5 minutes for the oil to settle down before checking the oil level Do not overfill engine oil on turbo charged engine Keep engine oil level between Max and Minimum Excessive overfill causes serious damage on the engine Do not dispose off used engine oil and filter with your household waste Use your local authorized waste manag...

Page 129: ...gives specified deflection when the middle part of the belt is depressed with a force of 10 kg Also check the belt for cracks and damage Do not leave the key in the ignition while checking the drive belts Moving parts of an operating engine can cause serious injuries CAUTION 123 ...

Page 130: ...check the cooling system for leaks then replenish to bring the level up to the MAX line Do not overfill the surge tank The radiator filler cap should not be removed unless necessary The coolant level should be checked when the engine is cold Supplement inhibitors or additives claiming to provide increase in cooling capability that have not been specifically approved by GMI are not recommended for ...

Page 131: ...e side hard steering etc If the steering parts have excess play or looseness or if any abnormal condition is noted have your CHEVROLET retailer check the steering system immediately Parking brake lever travel Dash panel parking brake lever travel must be 8 to 12 notches When pulled with a force of 30 kg For floor mounted parking brake lever travel must be 7 10 notches with a force of approximately...

Page 132: ...eck that the brake and clutch fluid reservoir is filled up to the level mark If the level is too low replenish with the recommended hydraulic brake fluid Do not dispose off used brake clutch fluid with your household waste Use your local authorized waste management facility Used brake clutch fluid and their containers are hazardous They can damage your health and the environment CAUTION 126 ...

Page 133: ...l Check that the washer tank is filled sufficiently with solution Also check the operating condition of the windshield washer Insert the lever portion of the cover first while re fitting to prevent any damage to the same CAUTION 127 ...

Page 134: ...nd height Standard value mm 1 Free play 5 15 2 Height 168 178 Brake pedal free play height and allowance Standard value mm 1 Free play 6 10 2 Height 164 174 3 Allowance More than 55 When depressed with a force of the 50 kg 128 ...

Page 135: ...g manner The cover should be reinstalled after aligning the setting marks to prevent dust from entering It is strongly advisable to use the GMI genuine air cleaner element at the time of replacement The engine air cleaner should be installed at all times unless temporary removal is necessary during repair or maintenance of the vehicle because in the absence of the air cleaner backfiring could caus...

Page 136: ...ressure of compressed air should not exceed 490 KPa 5 kg cm 71 psi It is strongly advisable to use the GMI genuine air cleaner element at the time of replacement The engine air cleaner should be installed at all times unless temporary removal is necessary during repair or maintenance of the vehicle because in the absence of the air cleaner backfiring could cause fire in the engine compartment CAUT...

Page 137: ...properly Check level of oil in the engine and replenish to specified level as necessary Start the engine and check for leaks in the oil filter It is strongly advisable to use the GMI genuine oil filter assembly for replacement 3 Lightly oil the O ring and turn the oil filter until the sealing face is fitted against the O ring Turn one full turn further with the filter wrench CAUTION 131 ...

Page 138: ...t counterclockwise with a filter wrench and remove it 2 Then loosen the level sensor by turning it counterclockwise with a wrench and remove it from the fuel filter 3 Install the level sensor into the new fuel filter with a wrench Torque Nm kgf m ft lbs 13 1 3 9 4 132 ...

Page 139: ...ng and turn in the fuel filter until the sealing face is fitted against the O ring Further turn 2 3 turns with the filter wrench 6 Operate the priming pump on the water separator several times to bleed fuel system air 7 Start the engine with starter switch 8 If the engine does not start within ten seconds repeat bleeding operation 133 ...

Page 140: ...ft until T D C line on damper pulley is aligned with the timing pointer Check the rocker arm shaft bracket nuts for looseness and retighten as necessary before adjusting the valve clearances 2 Adjust the valve clearances in the following manner using a feeler gauge Valve clearance mm in at cold 0 40 0 016 Intake Exhaust 0 40 0 016 CAUTION 134 ...

Page 141: ...3 Adjust the clearance of the valves indicated by arrows 4 Turn the crankshaft one full turn 360 degrees and adjust the clearances of the valves indicated by arrows 135 ...

Page 142: ... adjustment 1 Adjust the pedal height by loosening lock nut 2 and turn push rod 1 2 After adjustment tighten lock nut 2 3 Drive in 3 so that L becomes 0 5 to 1 5 mm 0 02 0 05 in then lock 4 to adjust free play 136 ...

Page 143: ...eturned by the pedal return spring 2 If the measured value deviates from the specified pedal height adjust the brake pedal as follows 1 Loosen the stop light switch 2 Loosen lock nut on the push rod 3 Adjust the brake pedal to the specified height rotating the push rod in the appropriate direction 4 Adjust the stop light switch to obtain appropriate clearance Clearance between the switch housing a...

Page 144: ...lease the parking brake lever fully 2 Loosen the lock nut A 3 Repeat stepping the brake pedal firmly and releasing it until the rear brake auto adjuster completes the function 4 Rotate the adjust nut B until all slack disappears from the cable 5 Set the lock nut The parking brake lever travel is normal when the lever comes out 8 to 12 notches when pulled with a force of 30 kg 66 lbs B A 138 ...

Page 145: ...nd rear tire pressure and be sure to check wheel nut tightness CAUTION 2 1 3 To check the floor mounted parking brake stroke do the following 1 Turn engine off 2 Apply parking brake counting notch clicks you hear If the number of clicks differs from the specification 7 10 notches have your CHEVROLET retailer adjust the parking brake 139 ...

Page 146: ...egulations Use of tyres of a size other than originally fitted to your vehicle may cause interference between tyres and vehicle components and may result in tyre and vehicle damage Do not drive with worn or damaged tyres Such tyres can cause you to loose control of the vehicle and a collision resulting in injuries and damage to your vehicle and other property Tire Size Front Rear 205 65 R15 99S 2 ...

Page 147: ...ic gravity of battery electrolyte If your new vehicle has a maintenance free battery you will never have to add water instead install a new battery Do not try to jumpstart the vehicle or charge it or test the battery if the fluid level is below the lower level line on side of the battery 141 ...

Page 148: ...d waste Use locally authorized automotive waste disposal facilities only WARNING When reconnecting the cable to the battery be careful to ensure the clamps are fully seated then tighten the retaining bolts so that clamps will not vibrate loose Be sure to attach the red cable to the positive battery terminal and the black cable to the negative battery terminal Be sure to keep in mind that the posit...

Page 149: ...iler who has special equipment for this purpose When replacing a bulb make sure the light switch is OFF Use only bulbs with the same wattage rating NOTE Clean your halogen bulbs with alcohol or mineral spirits and a lint free cloth Be sure not to touch them with bare hands Finger prints may drastically shorten the effective life of halogen bulbs CAUTION Front combination light Unscrew the top scre...

Page 150: ...Rear combination light Unscrew each of the two screws securing the lens License plate light Unscrew the two screws securing the lens 144 ...

Page 151: ...d bulb wattage ratings are given below WARNING Wear eye protection when working with bulbs Protect the bulb from abrasions and scratches When the bulb is illuminated and is not in a sealed installations protect the bulb from contact with liquids Only illuminate the bulb when it is installed in a lamp Replace a cracked or damaged headlamp Keep the bulbs away from children Dispose off used bulbs wit...

Page 152: ...ckup Lamp 21W x 2 10 High Mounted Stop Lamp 5W x 5 11 License Plate Lamp 5W x 2 12 Dome Lamp 10W x 2 Front Rear Dome Bulb specification in some models can be different from the above table See the wattage printed on the bulb before replacing burnt bulbs WARNING The same rating of the bulb to be used during replacement and any usage of higher wattage bulbs can cause thermal issues such as melting o...

Page 153: ...block cover The spare fuses 10 15 and 20A and removal tool white is installed on the backside of fuse junction block cover which is in engine compartment When replacing a fuse it is important to use a spare fuse of the amperage shown on the fuse junction block cover If the spare fuse also burns out have the circuit checked at your nearest CHEVROLET retailer The drawing at the left illustrates a bu...

Page 154: ... 8 5 1 13 15 RR DEF LAMP 11 8 HORN COND 4 LAMP 3 7 10 LAMP 9 6 2 DIMMER 8 REV LP USE SPECIFIED FUSES ONLY UNSPECIFIED FUSES CAN CAUSE FIRE AND MALFUNCTION OF EQUIPMENT IF BRAKE OIL ETC SPILLS OVER THIS COVER WIPE WITH A CLOTH PW WND REV LP 30 A ECU P NO 28285369 148 ...

Page 155: ...Fuse No C 2 C 3 C 4 C 5 C 6 Capacity 15A 20A 10A 15A 15A Indication on label ENGINE FT WIPER RR WIPER TURN BACK AUDIO ACC CIGAR Fuse Box Instrument Panel D 149 ...

Page 156: ... in the chart which will serve as a guide for selecting lubricants of proper grade RECOMMENDED LUBRICANTS AND DIESEL FUELS LUBRICANTS Diesel engine crankcase Manual transmission case Power steering circuit Steering gear box Differential gear Hydraulic brake and clutch system Wheel bearing Grease fitting Engine cooling system LUBRICANTS TYPE OF LUBRICANTS GMI Genuine 15W40 CF4 or 15W40 CI4 GMI Genu...

Page 157: ...al Standard DIN Deutsche Industrie Normen SAE Society of Automotive Engineers Based on SAE J 313C BS British Standard Based on BS 2869 1970 APPLICABLE STANDARD RECOMMENDATION No 2 Din 51601 No 2 D Class A 1 DIESEL FUELS 151 ...

Page 158: ...ld be carefully selected according to the lubrication chart It is also important to select viscosity of lubricants according to the ambient temperature by referring to the following table OIL VISCOSITY CHART FOR DIESEL ENGINE 152 ...

Page 159: ...OIL VISCOSITY CHART FOR REAR AXLE 153 ...

Page 160: ...OIL VISCOSITY CHART FOR TRANSMISSION CASE 154 ...

Page 161: ...ngine is hot and then install the drain plug Next fill the engine crankcase from the filler port with new engine oil of the specified grade When the engine crankcase is filled to the high level mark on the oil dipstick start and let the engine idle for a few minutes then stop the engine and recheck the oil level and replenish if necessary NOTE 155 ...

Page 162: ... the level plug hole L Changing differential oil Drain the rear axle case by removing the drain plug D Fill the rear axle case to the level with the specified gear oil through the level plug hole L L D Make sure the transmission is cool before you attempt this procedure Do not overfill the manual transmission fluid Replace the drain plug washer with new one every time plug is removed CAUTION CAUTI...

Page 163: ...m by turning the steering wheel fully in both directions several times Refilling 1 Install the fluid hose securely and fill the fluid reservoir with the specified steering fluid Do not operate vehicle without the required amount of power steering fluid Doing so can damage power steering system of your vehicle leading to costly repairs An overflow of the fluid may cause the fluid to burn or discolo...

Page 164: ...3 With the engine idling turn the steering wheel fully several times in both directions Avoid turning steering wheel to lock and holding it there for more than 5 seconds or the fluid temperature will increase sharply 4 Lower the vehicle to the ground and turn the steering wheel fully in both directions several times with the engine idling NOTE CAUTION 158 ...

Page 165: ...s not completely removed from the system and the operations outlined under step 4 must be repeated 6 Check level of fluid in the fluid reservoir then check joints for leakage RE PACKING FRONT HUB BEARING WITH GREASE It is suggested that the vehicle be taken to your CHEVROLET retailer when the above operation becomes necessary as the operation calls for disassembly and reassembly 159 ...

Page 166: ...le mass 7 Seater kg Gross vehicle mass Ambulance kg ENGINE Model and type Compression ratio to 1 Piston displacement cc Bore x stroke mm Max power kW RPM Max torque Nm RPM Valve clearance Cold Intake mm 1445 1420 170 18 5 0 6 2499 93 x 92 54 3900 171 1800 0 4 4JA1L four cycle water cooled overhead valve In line direct injection diesel with distributor VE type injection pump 4435 1680 1765 2685 255...

Page 167: ...e engine oil capacity with filter changes liters without filter changes liters Coolant capacity liters Fuel tank capacity liters Oil pan drain plug torque kg m CLUTCH Type Diameter mm 0 4 800 25 No Load 1 3 4 2 9 13 14 17 4 3 5 3 3 5 4 5 7 0 55 2 4 5 Hydraulic control dry single plate with diaphragm springs D 225 161 ...

Page 168: ... Model and type Gear ratio to 1 position MSG5K Lubricant capacity liters 5 15 MSG5K 5 speed fully synchronized manual transmission with a constant mesh type reverse gear 1st 4 12 3rd 1 50 2nd 2 49 4th 1 00 5th 0 86 Rev 3 72 1 55 162 ...

Page 169: ...aulic disc in front self adjustment drum brake in rear with vacuum servo 6 10 230 REAR AXLE Type Gear ratio to 1 Oil capacity liters Filler drain plug torque kg m STEERING Type Steering wheel free play mm Wheel alignment Toe in mm Camber degrees Caster degrees King pin angle degrees Turning radius m SERVICE BRAKE Type Pedal free play mm Booster tandem mm 163 ...

Page 170: ...ravel notches WHEEL AND TIRE Tire size Wheel dimension 2 Tire pressure Kg cm SUSPENSION Type Front Rear ELECTRICAL Type Battery volt Ah Starter volt kw AC generator volt amp Independent wishbone arms torsion bar spring with stabilizer bar with double action gas filled shock absorbers Semi elliptic alloy steel leaf spring with double action gas filled shock absorbers 12 volt system with negative po...

Page 171: ...A C Refrigerant Specified Amount R134a gms DUAL SINGLE 725 25 875 25 165 ...

Page 172: ...166 ...

Page 173: ...SERVICE AND WARRANTY 167 ...

Page 174: ...168 ...

Page 175: ...Service Certificate 1st Owner Customer name Registration no 2nd Owner Customer name Registration no 3rd Owner Customer name Registration no 169 ...

Page 176: ...le we carried out a thorough predelivery inspection in order to ensure that your CHEVROLET vehicle is in a fault free condition Accompanying this appropriately filled out service booklet are the owner s manual the tool kit and your vehicle documents You have been informed of the service intervals and necessary service checks 170 ...

Page 177: ...rstood the terms and conditions pertaining to the New Vehicle Warranty and agree to abide by the same I have been informed of the service intervals and necessary service checks including under extreme operating conditions Date of delivery City date Name and signature of customer This sheet must be detached prior to vehicle delivery and placed with the vehicle file after it has been signed by the c...

Page 178: ...172 ...

Page 179: ...sistance please call your nearest CHEVROLET retailer as mentioned in this booklet or please feel free to call our 24 hr helpline at 1800 3000 8080 Dear Customer We are confident that you and your family would be enjoying the safe and comfortable drive of the Chevrolet Tavera We would like to undertake a thorough check up of the vehicle at 1000 kms or 30 days whichever occurs earlier This will also...

Page 180: ... Checks Engine check lamp Charging lamp Oil pressure lamp Parking brake lamp indicator High beam Turn signal Hazard indicator all other telltale lamp Cigarette lighter rear defogger auto cut off Check lighting system Horn Radio OutsideMirrors auto parking mode High Low beam Hazard signal Turn signal Flash to pass signal Front Rear fog lamps Tail lamps Stop lamp Reversing lamp Trunk lamp Dynamic Ev...

Page 181: ...able VIN Regn No Delivery Date Date Kms I confirm that the job has been attended to my satisfaction CHEVROLET 2nd Service Check One Year 10000 kms whichever occurs earlier Inspection Retain with Job card Customer s Signature Labour is free parts are chargeable VIN Regn No Delivery Date Date Kms I confirm that the job has been attended to my satisfaction 175 ...

Page 182: ...certify that the work has been carried out as per the schedule Servicing ASO stamp date retailer s Delivering retailer s stamp date I hereby certify that the work has been carried out as per the schedule Servicing ASO stamp date retailer s 176 ...

Page 183: ...geable VIN Regn No Delivery Date Date Kms I confirm that the job has been attended to my satisfaction CHEVROLET 4th Service Check Two Years 20000 kms whichever occurs earlier Inspection Retain with Job card Customer s Signature Labour parts are chargeable VIN Regn No Delivery Date Date Kms I confirm that the job has been attended to my satisfaction 177 ...

Page 184: ...certify that the work has been carried out as per the schedule Servicing ASO stamp date retailer s Delivering retailer s stamp date I hereby certify that the work has been carried out as per the schedule Servicing ASO stamp date retailer s 178 ...

Page 185: ...NCE RECORD SHEET Repair category Free Service Paid Service Running Repair Acc Repair R O No Repair Category Details of Repair Done Name of Servicing Retailer Service Adv Sign Retailer Stamp Repair Date Kms 179 ...

Page 186: ...NCE RECORD SHEET Repair category Free Service Paid Service Running Repair Acc Repair R O No Repair Category Details of Repair Done Name of Servicing Retailer Service Adv Sign Retailer Stamp Repair Date Kms 180 ...

Page 187: ... the vent hole In case of any drop in electrolyte level add pure distilled water NEVERADDACID n Battery is warranted for a period of one year only n Liability under this warranty is limited to defects arising out of faulty material or workmanship developing under proper use and NOTwhen the battery is merely discharged n Defects arising out of faulty vehicle electrical systems negligent maintenance...

Page 188: ...Battery Service Record Date Specific Gravity Voltage Remarks Retailer stamp signature 182 ...

Page 189: ...irs using new re conditioned or re manufactured parts with a view to correcting any defect covered by this New Vehicle Warranty 2 WHAT IS COVERED Time and distance limits for New Vehicle Warranty coverage Standard limited warranty coverage Warranty Type Warranty Limits OTHER WARRANTIES A General Three 3 years or 1 00 000 kms whichever is earlier from the date of delivery by a Chevrolet authorized ...

Page 190: ...dification without prior notice Service outside the municipal limits specified above will be provided after charging the actual to and fro traveling and incidental expenses as prevailing from time to time l Necessary care and caution is taken in manufacturing of the vehicle however General Motors India shall not be liable for any loss or damage caused to any article property death or disability ca...

Page 191: ...ical or chemical influences regarding paint or body damage specially stone throw air borne rust industrial fall out damage to catalytic converter due to use of wrong bad quality fuel acting on the vehicle i Damage caused by normal wear for instance brake pad etc or exposure to the elements such as discoloring or deformation of any interior plastic chrome or painted part or surface j Sensory compla...

Page 192: ...r vehicle as instructed in the owner s manual b Have your vehicle inspected according to this schedule The cost of the service is borne by the owner If the services are not performed within the specified time limits the general and any other warranty as referred to under Clause 2 above shall be rendered null and void and shall not be reinstated by a subsequent service c Keep the warranty service b...

Page 193: ...that are not covered by the Chevrolet Standard Limited Warranty must be covered by the owner 10 General Motors India Private Limited is launching the Chevrolet Tavera in different cities in a phased manner The Chevrolet retailer responsible for delivering your Tavera is qualified to provide all Tavera related services within the city where the dealership is located As other Chevrolet retailers bec...

Page 194: ...uch parts are also found to be in a warrantable condition within the scope and limit of the product Warranty Chevrolet Tavera 3 years 1 00 000 kms whichever is earlier The consumables and labour shall be charged per actual during such repairs or replacement of parts 8 All the parts removed for replacement under warranty will be the property of GMI 9 GMI will not be responsible for the cost of tran...

Page 195: ...uces valid certificate of insurance RTO registration Conditions under which warranty is NOT applicable 1 Non production availability of a valid Pollution under Control certificates as described in customer obligation V 2 In case the vehicle is not serviced by GMI Authorised Service Centers as per the list in this booklet as per the service schedule described in the maintenance chart given in the O...

Page 196: ...ion tolerance in design material or workmanship in a device or system which affects any parameter performance or component belonging to emission control system 7 Product Warranty The manufacturer warranty as provided by GMI which covers failure of various parts and systems as per the OM 3 years 1 00 000 kms Whichever is earlier 8 Emission Warranty Warranty for emission performance of the vehicle a...

Page 197: ...culation Valve List of Components Covered under Emission Warranty S No Part name Catalytic Converter is covered only for emission related failures as provided under th warranty statement Replacements if any shall not be applicable for breakage and noise problems Note All the above mentioned parts are covered only if the car fails to meet the prescribed Emission norms Any other performance problems...

Page 198: ...192 ...

Page 199: ...ent 192 Taxi benefit 192 Urgent message relay 192 Locked keys lost key 192 Non covered events under the Chevrolet Roadside Assistance program 192 Special exclusions 194 Adverse weather 194 Force majeure 195 External factors 195 Right of refusal 195 Disputes 195 Summary 195 Disclaimer 196 190 Key Lockout Services Towing Facility Battery Jump Start 24x7x365 Days Access to Toll Free Number Fuel Assis...

Page 200: ... Program on Toll Free Number 1800 103 8090 In case of difficulty in reaching this toll free number from your phone network please dial 0124 4388090 Call chargesapply Pleasehavethefollowinginformationinhandwhen youcallforassistance 1 Yournameandcontactphonenumber 2 Vehicleregistrationnumber 3 Vehicleidentificationnumber VIN mentionedinthevehicleregistrationcertificate 4 Vehiclemodel 5 Dateofinvoice...

Page 201: ...has broken down on gazette bitumen concrete road Chevrolet RoadsideAssistance Program will also be provided to a customer when at home on the roadside on the highway in a parking lot etc but if you are already at an authorized CHEVROLETretailer thenyouarenotentitledtotheBenefitsundertheChevroletRoadsideAssistanceProgram CHEVROLETROADSIDEASSISTANCEATHOMEORONTHEROAD If your Chevrolet vehicle is immo...

Page 202: ...ith family friends and or work colleagues in the event of a vehiclebreakdownoraccident LOCKEDKEYS LOSTKEY Whilst we will always endeavor to provide assistance by the most efficient method however modern security systems sometimes make it extremely difficult for us to gain entry to your vehicle at the roadside should the spare keys not be available If a forced emergency entry is required you will b...

Page 203: ...cannotbeclosedbutweatherconditionsarefairandthevehicleisnotexposedtoanysecurityrisk 13 Whenthewindows cannotbeopened 14 Whenthewindows cannotbeclosedbutweatherconditionsarefairandthevehicleisnotexposedtoanysecurityrisk 15 Seatadjustorisfaultybutthevehiclecanbesafelydriven 16 Whenthepassengerseatbeltsarefaultybuttherearenopassengers inthevehicle 17 Faultysecuritysystemunless thevehicleisimmobilized...

Page 204: ...policeorotherauthorities 5 Any damageresultingfromtheuseofthevehicleagainsttherecommendationsoftheOwner s Manual 6 Any consequentialcosts and ordamagetopropertyas aresultofabreakdowninoronthevehicle 7 Any cost as a result of damage and or claim caused while the driver was operating the vehicle under the influence of alcohol solvent abuse drugs orotherillegalsubstance 8 Vehicles kept in a non roadw...

Page 205: ...olet Roadside Assistance Program shall have the right to refuse any or all benefits under the program if it is found that the informationfurnishedbyyouatthetimeofmakingtherequestforassistance arefalse DISPUTES All disputes arising out of this Roadside Assistance Program shall be submitted to a sole arbitrator to be appointed by CSIPL and the place of arbitration shall be CSIPL Office at Gurgaon Ha...

Page 206: ... and also take an inventory list of other belongings inside the vehicle including the current physical conditions of the vehicle like dents scratches tools and spare tyre and to verify the list before taking possession of the vehicle from the authorized workshop CSIPL at its discretion may refuse to render these services to any such Customers who in the reasonable discretion of CSIPL is misreprese...

Page 207: ...Maintenance Free Paid Minor Running Repair Only Indicates Retailer Sales and Service Authorized Service Center The list of authorized Retailers ASC are mentioned herein as of 2015 For any change in authorized Retailers ASC please visit www chevrolet co in March North zone 198 West zone 204 South zone 209 East zone 214 International 217 201 ...

Page 208: ...ak Road Mundka New Delhi 110 041 Tel 011 8743030301 302 Fax 011 28342887 Workshop KH 82 21 2 22 2 Phirni Road Udyog Nagar Industrial Area Near Mundka Metro Pillar No 547 New Delhi 110 041 Tel 011 28342884 L Go Auto Pvt Ltd Showroom A 231 Okhla Industrial Area Phase 1 New Delhi 110 020 Tel 011 41855500 9015444555 Workshop B 25 Okhla Industrial Area Phase 1 New Delhi 110 020 Tel 011 41955500 9015777...

Page 209: ...9 Fax 0124 3014702 YAMUNA NAGAR L Oberoi Automobiles Showroom Workshop Aggarsain Chowk Near Gupta Palace Jagadhri 135 003 Tel 01732 212030 212010 KURUKSHETRA L VPS Speciality Papers Showroom Workshop Plot No 145 146 Industrial Area Sector 2 Kurukshetra 136 118 Telefax 01744 231050 HISSAR L Ashwani Automotors Showroom Workshop 9 km Stone OP Jindal Marg Hissar 125 044 Tel 01662 220710 11 12 JHAJJAR ...

Page 210: ...strial Area Phase 1 Chandigarh 160 002 Tel 0172 5212900 Workshop 185 Industrial Area Phase 1 Chandigarh 160 002 Tel 0172 5212999 JALANDHAR L Aakriti World Showroom Ground Floor Vasal Tower Police Lines Opp President Hotel Jalandhar 144 001 Telefax 0181 5003333 Workshop 1746 Ladowali Road Near BSF Chowk Jalandhar 144 001 Tel 0181 5057777 LUDHIANA L Padam Cars Pvt Ltd Showroom Workshop Khasra No 279...

Page 211: ...pass Road Sahadatganj Faizabad 224 001 Tel 09839099210 GORAKHPUR L United Motors Showroom Kasia By pass Road Near Dr Riyaz Ortho Hospital Mohaddipur Gorakhpur 273 001 Tel 0551 2201667 Fax 0551 2338299 Workshop Saryu Nahar Colony Singharia Gorakhpur Deoria Road Gorakhpur 273 008 Tel 0551 2270231 GHAZIABAD L Shiva Motors Showroom Workshop 28 3 5 Site IV Industrial Area Sahibabad Ghaziabad Tel 0120 3...

Page 212: ... LUCKNOW L Megha Auto I Pvt Ltd Showroom Workshop 10 CP 5 Ring Road Vikasnagar Opp Jagrani Hospital Lucknow 226 020 Tel 0522 4057999 4007977 2330180 MEERUT L Vardajyoti Automobiles Pvt Ltd Workshop Madhuban Cinema Bldg Madhuban Colony Baghpath Road Meerut 250 002 Tel 0121 2404005 08 Fax 0121 2404009 Workshop 2 Mishipur Depot Near Sanatan Cold Storage Kursi Road Lucknow 226 026 Tel 0522 2890631 MOR...

Page 213: ...ht Cinema Compount Vavdi Godhra 389 001 Tel 02672 645828 265270 265271 GANDHI NAGAR L Gallops Motors Pvt Ltd Showroom Workshop Near Nigam Petrol Pump Rajshree Cinema Road Sector 21 Gandhinagar 382 010 Tel 0232 30516107 HIMMATNAGAR L Gallops Motors Pvt Ltd Showroom Workshop Near Motipura Circle Opp S T Workshop Shamlaji Highway Himmatnagar 383 001 Tel 02772 229525 229524 308000 308001 JAM NAGAR L G...

Page 214: ...0 Fax 0755 2579918 CHHINDWARA L Sunshine Motors Showroom Workshop College Road Lalbagh Chhindwara 480 001 Tel 0716 244125 244129 244193 194 Fax 0716 244126 GWALIOR L Sumedha Vehicles Pvt Ltd Showroom Workshop Opp Jhansi Road Police Station Jhansi Road Gwalior 474 009 Tel 0751 2422067 4015789 3291856 Fax 0751 2348024 INDORE L Super Cars Ltd Showroom Saket Tower 3A Ratlam Kothi NearGeetaBhavanSquare...

Page 215: ...780801 40708888 Fax 022 40708899 27780805 Showroom 2 264 265 Vaswani Chambers Opp Old Passport Office Pravhadevi Mumbai 400 025 Tel 022 434594444 24221711 12 Fax 022 24222713 Workshop 2 C o Bharat Tiles Marbles Ltd Jaibhimnagar Dharukhana Road Reay Road East Near Sujala Hotel Mumbai 400 010 Tel 022 64560303 23774514 15 16 Fax 022 23774505 Workshop 3 Plot No D 238 A TTC Industrial Area MIDC Shirava...

Page 216: ...1208 Tel 0250 6453030 6061777 Showroom Workshop 2 J 176 MIDC Tarapur Road Boisar West 401505 Tel 02525 655454 655353 L Nikhil Automobiles Pvt Ltd Showroom Workshop Survey No 6 Hissa No 6 Manpada Gaon Kalyan Shill Road Dombivali East 421 204 Tel 0251 3048888 3048899 BILASPUR L Swati Ventures Showroom Workshop Besides Shiv Talkies Old Bus Stand Road Bilaspur 495001 Tel 7752 605500 605511 RAIPUR L Va...

Page 217: ...Showroom 2 Ashoka Millenium Ring Road Raipur 492 011 Tel 7714030104 7712410008 211 ...

Page 218: ...Workshop Plot No 254 Auto Nagar Near Vinayaka Temple Renigunta Road Tirupathi 517 506 Tel 9247000024 VISHAKHAPATNAM L Orange Auto Pvt Ltd Showroom Workshop D No 38 22 87 Varun Avenue NH 5 Murali Nagar NH Birla Junction Vishakhapatnam 530 075 Tel 0891 2572222 9052402345 Showroom 2 D No 4 46 12 G K Mansiom Pedawaltier Vishakhapatnam 530 017 Tel 0891 2572222 4444 Fax 0891 6645555 VIJAYWADA L Fusion M...

Page 219: ...el 0824 2231202 MYSORE L Dyuthi Motors Pvt Ltd Showroom Workshop No 201 1 2 Hunsur Road Hinkal Village Mysore 570 017 Tel 0821 4240500 16 Fax 0821 4241899 SHIMOGA L Frontline Automobiles Workshop Shankar Mutth Road Shimoga 577 201 Tel 08182 229099 Fax 08182 229098 ALLEPPEY L Geeyam Motors Pvt Ltd Showroom Koorayil Annex Opp Bhattathiripurayidom Near MCH Junction Alappuzha Alleppey 688 001 Tel 0477...

Page 220: ...rs Pvt Ltd Showroom 14 3 A1 Guruvayoor Road Puzhakkal Ayyanthole P O Thrissur 680 003 Tel 0487 2388945 46 2388851 52 Fax 0487 2388851 Workshop Near Boating Station Puzhakkal Post Office Thrissur 680 553 Tel 0487 2225100 2225101 TRIVENDRUM L Deedi Motors Pvt Ltd Showroom Workshop Erumalathopu N H Bye Pass Road Venpalvattom Anayara P O Trivendrum 695 029 Tel 0471 2556006 3257777 2558599 2558499 Fax ...

Page 221: ...ghway No 7 Opp Arokya Milk Processing Unit Nagari Madurai 625 221 Tel 0452 2463612 13 14 NAGERCOIL L A R A S Motors P Ltd Showroom Workshop 2 86 Tirunelveli Main road Ozhuginasery Nagercoil 629 001 Tel 04652 644664 Showroom 04652 272443 Workshop NAMAKAL L Thriive Cars Workshop 276 85 Tiruchengode Main Road Opp Old Lakshmi Kalyana Mandapam Namakkak 637 001 PUDUKOTTAI L Jayaraj Karz Showroom Worksho...

Page 222: ...5 Fax 040 66469999 Workshop 1 B 45 46 Industrial Estate Near Andhra Bank Sanatnagar Hyderabad 500 018 Tel 040 66265555 66269999 Showroom Workshop 2 16 2 705 1 1 Malakpet Opp Srukrupa Market Hyderabad 500 036 Tel 040 66815555 Fax 040 66179999 Showroom Workshop 3 A2 Balanagar Techno Craft Industrial Estate Balanagar Hyderabad 500 037 Tel 040 23721111 Fax 040 23729999 KARIMNAGAR L Kun Automobiles P L...

Page 223: ...d Showroom Workshop 727 Old 1026 New No NH 83 Near BMP 3 Gaya 823 004 Tel 0631 2200131 PURNEA L Hare Krishna Motors Pvt Ltd Showroom Workshop Damka Chowk NH 31 Gulabbagh Purnea 854 326 Tel 9234323211 BOKARO L Power Motors Showroom Workshop N 1 City Centre Sector 4 Bokaro Steel City Bokaro 827 004 Tel 06542 233555 232977 Fax 06542 232988 DHANBAD L Sorabh Automobiles Showroom Indramani Palace Opp Fl...

Page 224: ...vyash Rourkela 769 041 ASANSOL L Shaila Autotech Showroom Workshop NH 2 Chanda More Asansol 713 339 Telefax 0341 2343704 705 HOWRAH L Priti Motor Udyog P Ltd Showroom NH 6 Bombay Howrah Highway Howrah Workshop Khejurtala Kolkata Truck Terminal Khejurtala NH 6 Howrah 711 403 Tel 033 65002070 71 72 KOLKATA L Speed Autotech Showroom The Meridian Kazi Nazrul Islam Sarani VIP Road Kolkata 700 059 Tel 0...

Page 225: ...ort Road Agartala Tripura West 799 001 Tel 0381 2342566 SHILLONG L DH Royal Cars Showroom Workshop Parkview Fire Brigade Shillong 793 014 Tel 0364 2520481 2520477 GANGTOK L GEN X Motors Workshop C o Garima Enterprise P S Road Gangtok 737 101 Tel 03592 202515 AIZAWL L Highland Showroom Workshop A L Road Zemabawk Aizawl 796 017 Tel 0389 2351916 STATE MIZORAM STATE NAGALAND STATE TRIPURA STATE MEGHAL...

Page 226: ...Darley Road Colombo 10 Sri Lanka Tel 0094777410407 BHUTAN L Global Trade Showroom Lkahilham Changgankha Thimphu Bhutan Workshop Post Box No 1037 Olarongcchu Thimphu Bhutann NEPAL m SPG Automobiles Pvt Ltd Workshop GPO Box 2544 Khumaltar Lalitpur Kathmandu Nepal Tel 00977 1 4100543 220 ...

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Page 228: ... of publication The right is reserved to make changes at any time without notice Regd Office Works Chandrapura Industrial Estate Halol 389 351 Dist Panchmahals Gujarat India Phone 91 2676 221000 Customer Assistance Center Surinder Jakhar Bhavan Iffco Complex Tower B Plot No 03 Sector 32 Gurgaon 122 001 Haryana India Tel 91 124 3080000 24 Hr Helpline at 1800 3000 8080 24x7 Roadside Assistance at 18...

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