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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

12

 

 

during

 

start

up.

  

If

 

the

 

switch

 

does

 

not

 

remake

 

with

 

the

 

5

 

minute

 

ignore

 

period,

 

the

 

compressor

 

will

 

immediately

 

be

 

stopped.

 

e.

 

Air

 

temperature

 

sensor

 

Ta

 

 

Sensor

 

Ta

 

will

 

prevent

 

compressor

 

operation

 

if

 

the

 

air

 

flowing

 

through

 

the

 

unit

 

is

 

below

 

60

°

F

 

(15

°

C).

 

f.

 

Water

 

temperature

 

sensor

 

Tw

 

 

Sensor

 

Tw

 

will

 

prevent

 

compressor

 

operation

 

if

 

the

 

outgoing

 

fluid

 

temperature

 

is

 

above

 

140

°

F

 

(60

°

C).

 

g.

 

Refrigerant

 

temperature

 

sensor

 

Tr

 

 

Sensor

 

Tr

 

will

 

prevent

 

compressor

 

operation

 

if

 

the

 

coil

 

temperature

 

is

 

below

 

35

°

F

 

(2

°

C).

 

h.

 

Any

 

of

 

the

 

above

 

faults

 

will

 

be

 

indicated

 

with

 

the

 

Diagnostic

 

Code

 

described

 

under

 

the

 

DIAGNOSTICS

 

section.

 

 

COOL

 

OPERATION

 

 

1.

 

Monitoring

 

of

 

the

 

refrigerant

 

cycle

 

continues

 

during

 

operation

 

of

 

the

 

compressor.

 

The

 

following

 

malfunctions

 

will

 

cause

 

the

 

compressor

 

to

 

shutdown:

 

a.

 

If

 

the

 

head

 

pressure

 

exceeds

 

the

 

set

 

point

 

of

 

the

 

high

 

pressure

 

switch,

 

the

 

switch

 

will

 

open

 

and

 

the

 

control

 

board

 

will

 

terminate

 

the

 

compressor

 

operation

 

within

 

10

 

seconds.

 

At

 

this

 

time

 

a

 

flash

 

code

 

of

 

6

 

will

 

be

 

initiated

 

on

 

the

 

red

 

diagnostic

 

LED

 

15.

 

Compressor

 

operation

 

will

 

be

 

restored

 

in

 

accordance

 

with

 

the

 

“Intelligent

 

reset”

 

algorithm.

 

b.

 

If

 

the

 

suction

 

pressure

 

drops

 

below

 

the

 

set

 

point

 

of

 

the

 

low

 

pressure

 

switch,

 

the

 

switch

 

will

 

open

 

and

 

if

 

it

 

remains

 

open

 

beyond

 

the

 

5

 

minute

 

ignore

 

period

 

after

 

start

 

up,

 

compressor

 

operation

 

will

 

be

 

terminated

 

within

 

10

 

seconds.

  

Compressor

 

operation

 

will

 

be

 

restored

 

in

 

accordance

 

with

 

the

 

“Intelligent

 

Reset”

 

algorithm.

 

A

 

flash

 

code

 

of

 

5

 

on

 

the

 

red

 

diagnostic

 

LED

 

will

 

be

 

initiated

 

at

 

this

 

time.

 

c.

 

Intelligent

 

Reset

 

Algorithm

 

 

If

 

a

 

low

 

or

 

high

 

pressure

 

switch

 

opens

 

and

 

remains

 

open

 

for

 

more

 

than

 

10

 

minutes,

 

a

 

hard

 

lockout

 

will

 

be

 

initiated

 

and

 

the

 

cooling

 

mode

 

will

 

be

 

locked

 

off

 

until

 

the

 

controls

 

are

 

manually

 

reset.

 

At

 

the

 

same

 

time

 

the

 

fault

 

relay

 

K3

 

will

 

be

 

set

 

to

 

alarm;

 

however,

 

if

 

the

 

open

 

switch

 

closes

 

within

 

10

 

minutes

 

a

 

restart

 

cycle

 

is

 

initiated.

 

The

 

restart

 

cycle

 

begins

 

with

 

a

 

10

 

minute

 

delay

 

after

 

which

 

if

 

there

 

is

 

a

 

cool

 

call

 

in

 

place

 

and

 

all

 

other

 

enablers

 

are

 

within

 

the

 

start

 

parameters,

 

the

 

compressor

 

will

 

again

 

be

 

put

 

into

 

operation.

 

Should

 

either

 

of

 

the

 

pressure

 

switches

 

open

 

again,

 

the

 

shutdown

 

procedure

 

will

 

cycle

 

again,

 

followed

 

by

 

a

 

restart.

 

The

 

intelligent

 

reset

 

will

 

allow

 

two

 

open

 

switch

 

shutdowns

 

and

 

restarts

 

in

 

a

 

24

 

hour

 

period

 

and

 

a

 

third

 

shutdown

 

within

 

24

 

hours

 

will

 

put

 

the

 

refrigeration

 

system

 

into

 

a

 

full

 

and

 

hard

 

lockout,

 

requiring

 

a

 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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